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Mini mineral water plant complete mineral water bottling equipment

Features of automatic mineral water production line
1. The machine concept of the CGF series was specifically designed for bottling in a hygienic environment;
2. Thanks to the free-standing transfer starwheels, there are much less exterior surfaces on the fillers than on conventional systems;
3. This innovative design has also the effect of the machine being very easily accessible for maintenance purposes and that it can be expanded at any time without conversion, for example with an additional cap feeder;
4. The OMRON / Siemens PLC system offers the ideal solution for conductive non-carbonated fill products, as the fill quantity is measured precisely by an inductive flow meter;
5. All filling process steps can be programmed easily and individually – adjusted to the product to be filled and to the container.
6. With all variants of the CGF series for non-carbonated products, the containers are conveyed through the machine by means of neck-handling. This, as well as fill quantity determination via inductive flow meter (IDM) guarantee high flexibility and short change-over times;
Description
a. This water filling machine is mainly used for washing, filling and capping PET bottled non- carbonated drinks such as mineral water, pure water, stilled water, distilled water, etc.
b. Bottle washing, filling and capping are finished in one machine.
c. The contact time is shorten between material and the outside, avoid the second time pollution
d. CGF series filling machine adopts hanging type conveying-bottle structure to make changing bottle mold more convenient, faster .
e. The water filling machine adopts advanced PLC control technology. The main electric elements adopt Mitsubishi, Omron, Siemens, etc international famous products.
Operation
Ø Empty bottles are fed manually onto the in feed Air conveyor.
Ø From there bottles are carried to the Rinsing section.
Ø Bottles gripped by neck & get tilted on rinsing nozzles.
Ø Rinsed bottles are coming straight & get transferred to the filling section& are holded by neck.
Ø Filled bottles are transferred to the capping section.
Ø Capsare put in the rotaryhopper & tightened under the revolving capping heads, while coming out by out feed conveyor.
| Filling Machine Equipment | |
| Name | Quantity |
| 1. Stainless Steel Washing Nozzles | 8pcs |
| 2. Stainless Steel Filling Nozzles | 8pcs |
| 3. Stainless Steel Capping Nozzles | 3pcs |
| 4. Empty Bottle Air Conveyor With Fan | 2m for free |
| 5. Filled Bottle Flat Conveyor With Motor | 2m for free |
| 6. Bottle Exchange Part For Different Bottle Size | 3 sets for free |
| 7. Stable Cap Loader | 1set |
THREE WORKING PARTS
![]() | 1.All 304 stainless steel rinser heads, water spray style inject design, more save water consumption & more clean 2.304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing 3.304 stainless steel washing pump |
![]() | 1.304 Stainless steel high precision filling nozzle 2.Filling volume adjustable in fine rank, same liquid level after filling 3.All 304 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean 4.304 stainless steel filling pump 5.no bottle no filling |
![]() | 1.Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping 2.All 304stainless steel construction 3.No bottle no capping, 4.Automatic stop when lack of bottle |
Technical Data
| Model | CGF8-8-3 | CGF12-12-6 | CGF18-18-6 | CGF24-24-8 | CGF32-32-8 | CGF40-40-10 | CGF50-50-12 |
| Rinsing Head No | 8 | 12 | 18 | 24 | 32 | 40 | 50 |
| Filling Head No | 8 | 12 | 18 | 24 | 32 | 40 | 50 |
| Capping Head No | 3 | 6 | 6 | 8 | 8 | 12/10 | 12/10 |
| RatedCapacity (500ml) | 2000BPH | 4000BPH | 7000-8000BPH | 10000-12000BPH | 12000-15000BPH | 15000-18000BPH | 20000-22000BPH |
| Overall Size | 1900*14 20*2000mm | 2200*16 00*2300mm | 2450*19 00*2300mm | 2750*21 80*2400mm | 4000*23 00*2300mm | 4550*26 50*2300mm | 5450*32 10*2300mm |
| Weight | 1.5T | 2.2T | 3.0T | 4.0T | 8.0T | 12.0T | 20.0T |
| Power(KW) | 3.0kw | 3.5kw | 4.0kw | 4.8kw | 7.6kw | 8.3Kw | 9.6Kw |
| Rated Voltage | 380V | 380V | 380V | 380V | 380V | 380V | 380V |
Electrical components of filling machine
| Name of part | Brand | |
| AC Contactor | SIEMENS | GERMANY |
| Thermal overload relay | ||
| PLC | ||
| Touch Screen | ||
| Converter | ||
| Power Switch | SCHNEIDER | FRANCE |
| Intermediate Relay | ||
| Circuit Breaker | SIEMENS | GERMANY |
| Emergency | SCHNEIDER | FRANCE |
| Indicate Light | ||
| Potentiometer | ||
| Photoelectric switch | AUTONICS | KOREA |
| Access switch | ||
| Wiring terminals | Phoenix | GERMANY |
RELIABLE Service
Reliable sample service
1. Send you video of the running machine.
2. Welcome to come to visit our factory, see the detail of machines.
3. Well-trained & experienced staff are to answer all your inquiries in English and Chinese
Reliable Customized service
1.Design the machines according your requirements(material, voltage , filling type, various bottles, specially designed device and so on) .
2.Reliable Professional suggestion, as you know, our company is among the best in the beverage machinery industry and our engineer has experience for many years.
3.Design layout for you and offer you advice about machine orientation or based on the factory area you have.
Reliable After-sales service
1. Deliver the machine and provide the B/L on time to make sure you can get the machine quickly. Also send operating manual and instruction.
2. If you need, our professional engineer team will go to your factory to install the machine and train your employee until they can operate the machine well.
3. Regular after-sales calling to remind customers to add the lubricating oil and maintain machine.
4. Service office in Dubai and other countries and will also visit customers' factories to check the machines.
5. The machines from Reliable Machinery has one year warranty for free and totally five years life-long technical support.
6. 24 hours for engineer response
If you have interests in our machine, just tell me some information:
So, Any problem you have, please tell us without hesitation.
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