Roller glass coating machine
US $10000-$13000
2m Automatic Gas Filling Production IG Line Insulating Glass Machine
- Category: >>>
- Supplier: Jinan Weili Machine Co. Ltd.
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Product Overview
Description
Product Description
LBW2000PC Vertical Automatic Insulating Glass Gas Filling Inside Flat Press Production Line
Usage: LBW2000PC Vertical Automatic Insulating Glass Gas Filling Inside Flat Press Multifunction Production Line is a high-efficiency insulating glass processing equipment. This line can achieve the Europe gas filling standard and satisfy all aspects of customers' demands with advanced technology, high production efficiency and complete functions. It is a better mass production equipment to produce insulating glass with high automatic degree, high efficiency, easiness of operation and maintenance.
Structure and Function for Each Part
This production line is composed of feed section, washing and drying section, transition and storage section, light inspection section and spacer bar location section, outside assembly section, inside flat press section, and storage section.
This line is controlled by PLC and realizes the automatic control and frequency control of the motor speed of the whole line. It adopts advanced assembly technique and solves the problems of uneven press and misplacement of the glass. The assembly section adopts limit switch and cylinder tank whose travel distance can be adjusted, making the operation easy and the location precise and the movement reliable.
There are two operation methods in the control panel: 'automatic' and 'manual'. If the separate operation of each section or maintenance is needed, the 'manual' operation method is needed.
The structure and function of each section are as following.
1) The entire machine's operation uses the man-machine contact surface (it has Chinese and English languages).
2) High production efficiency
3) Conserves energy interrupted type automatic operation system:
Secotion1: Feed Section:
LOW-E glass automatic diagnosis system
It is the first section of the line and its main function is to transmit the glass to the washing and drying section.
LOW-E glass automatic diagnosis system can easily know whether low-E glass putting is right or not.
Section2:Washing and Drying Section:
Washing part:This part has three pairs of brushes (the material is high -temperature nylon wire ) and a pair of sponge roller. The brushes are driven by three synchronous motors separately and the movement is stable. Three pairs of tubular rollers type of hair brushes, use High Temperature Resistant and soft nature hair brush, fully guaranteed the coating glass especially the LOW-E glass layer stratification can't be destroyed.
Section3: Transition and Storage Section:
This section is used to transmit and store the glass to improve the work efficiency.
*Aluminum frame material structure is optional, which can make it more stronger.
Section4. light inspection section and spacer bar location section
This section is used to inspect the washing and drying quality of the glass. The lights are put perpendicularly with the glass and the back board is painted black. It is easy to check the washing and drying effect. When the back end of the glass passes the photoelectric switch, the transmission speed will increase automatically.
*Aluminum frame material structure is optional, which can make it more stronger.
Section5.Outside Assembly Section
These two wheels are controlled by Airtac cylinder, and they can easily push the glass tightly together.
The sensor can easily know the glass position and stop at right place when glass coming from the light and aluminum bar installation section.
For the new design, we add a thickness automatic diagnosis system. If you connect this IG production line with sealing line, it can transmit the revelant date of glass and aluminum bar to the sealing line, so we don't have to manual input.
Section 6.Inside Flat Press Section
10.1 In this section, the back board is steel plate with spraying plastic. Plate board is high density board with film, can be waterproofed, non-deformation, can bear beat.
10.2 Adopts imported high quality vacuum generator, it can keep pressure more than 0.8Mpa, and also can automatically adjust the sucker's power, avoid glass falling down.
10.3 This section can be opened to check and maintain. There are lifting up device, avoid misplacement of two or three glass, especially for big glass. There are straight line guide rail, it can guarantee glass press parallel with high accuracy.
10.4 The air cushion is clean with specific filtering air cushion system, can avoid the second pollution when glass pressing. The air cushion valve can be controlled.
10.2 Adopts imported high quality vacuum generator, it can keep pressure more than 0.8Mpa, and also can automatically adjust the sucker's power, avoid glass falling down.
10.3 This section can be opened to check and maintain. There are lifting up device, avoid misplacement of two or three glass, especially for big glass. There are straight line guide rail, it can guarantee glass press parallel with high accuracy.
10.4 The air cushion is clean with specific filtering air cushion system, can avoid the second pollution when glass pressing. The air cushion valve can be controlled.
10.5 It has high accuracy and high gas filling efficiency when automatic filling argon gas into double glazing, triple glazing and stepped glazing. Its argon concentration can reach ≥90 percent within 3 seconds.
10.6The soft and moisture proof plate and suckers are inside. It can automatic fill the argon gas from the bottom of this part. The machine is controlled by PLC, and the servo motors take the ball screw to achieve the assembly of double glazing and triple glazing.
Section7. Transition and Storage Section:
This section is used to transmit and store the glass to improve the work efficiency
Detailed Parameter
The main technical parameter
Power Supply | 380V/50HZ 35Kw |
Dimension(LxWxH) | 19000x2500x2800mm |
Production quantity | 700-800 IG units/8hs |
Max Glass Size | 2000x2500mm |
Min Glass Size | 400x400mm |
Washing Glass Thickness | 3-15mm |
Washing Glass Speed | 0-10m/min |
Insulating Glass Thickness | ≤48mm |
Transmission Glass Speed | 0-45m/min |
Compressed Air: | 800L/min |
Air Pressure: | 1Mpa |
Main electric component
NO. | Name | Brand | Brand Place |
1 | PLC | SCHNEIDER | FRANCE |
2 | 10.0 inch touch screen | SCHNEIDER | FRANCE |
3 | Photoelectric switch | AUTONICS | KOREA |
4 | Limit switch | AUTONICS | KOREA |
5 | Transducer | SCHNEIDER | CHINA, FRANCE |
6 | Low voltage electric components | SCHNEIDER | FRANCE |
7 | Solenoid valve | AIRTAC | CHINA, TAIWAN |
8 | Cylinder | AIRTAC | CHINA, TAIWAN |
9 | Liner guide rail | PMI | CHIAN, TAIWAN |
1 | Bearing of cleaning section | SKF | SWEDEN |
11 | Servo motor | SIMENS / SCHNEIDER | GERMANY |
12 | Transmission motor | DPG | CHINA |
13 | Triple | AIRTAC | CHINA, TAIWAN |
14 | Gas-type Filling | AIRTAC | CHINA, TAIWAN |
15 | Vacuum generator | SMC | JAPAN |
Our Service
Pre - sale service
* Inquiry and consulting support.
*Provide suitable configuration according to your demands
* Visiting our factory.
* Professional customize
* Professional engineer and technician guidance
* Professional factory layout
After - sale service
* Provide factory layout according to your factory size in advance
* Provide English Version of Installation/Operation/Service/Maintenance Manual.
* Engineers available to service machinery overseas.
* Online support
* Video technical support
* Field maintenance and repair service
* Field installation commissioning and training
Our Company
Packing & Delivery
Package: Plywood pallet and plastic film.
Delivery time: The seller should delivery all the goods when get 100% payment.
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FAQ
1.Question:Are you a manufacturer?
Answer:
Yes,we are the professional insulating glass processing machines manufacturer, which has 16 years history since 2001.
2.Question: How about the service ?
Answer:
1).Reply it at once in WhatsAPP,if by email,it will be reply within 12 hours.
2).18 hours for after-sale serive
4).more than 15 years experience in this kind machine field
5).fluent english ,communication barrier free. Point-to-point service help you solve the problems timely.
3.Question:What's the guarantee ?
Answer:
1). Our guarantee for 18 months.
2). 18 hours' technical support by email, video or calling
3). English manual and video tutorial
4). 24 hours on line service each day, free professional technical support.
4. Q: Do you provide equipment operation training?
Answer:
A: Yes. We can will send one or two professional technicians (one is electrical engineer, one is mechanical engineer) to install and adjust the machines and help train the workers.
5.Question: Why your price isn't the lowest price compared with others company or factories ?
Answer:
1) We are a innovative enterprises, not only a produce factory. We have a a professional and experienced technical elite team. Every year we will apply for innovation patents for our insulating glass machine, likes auto gas filling machine, auto loading machine and etc.
2)Compared with the same level brand, we have the same functions and components, but our price is the most competitive. At the same time, our after sales service is satisfactory. We have a good reputation in our customers.
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