Automatic pallet palletizer

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Product Overview

Description


Automatic palletizer, Robot palletizer,  


gantry palletizer,pallet palletizer

stacking robot, robot stacking machine,stacking machine for carton, box, bag, barrel, etc


Rectangular coordinates robot palletizer ,


Include palletizer robot, pallet supplier , pallet conveyor,


carton conveyor, rotate table control cabinet, 


use high quality Panasonic or Schneider servo motor,


 


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Application:


     Servo palletizer / coordinate palletizer is generally integrated in the packaging production line at the end, it is widely used in chemical, beverage, milk powder, and other industries, its main function is the production line products such as: cartons, Plastic boxes, woven bags and other products according to set a good order and shape code on the pallet device.


product description:


      Servo palletizer / coordinate palletizing machine is to have a good product of the carton, film water, plastic frame, woven bags according to a certain arrangement on the tray (wood, plastic), the automatic stacking, stackable multi-layer , And then automatically lost to the real care station, easy to forklift truck to warehouse storage. The biggest feature of this palletizing machine is the small footprint, low cost and high flexibility for the packing line. More suitable for the latter part of the production speed requirements are not very fast on the production line, such as pharmaceutical companies.


Product advantages:


1. The device uses PLC + touch screen control, to achieve intelligent operation and management, to achieve man-machine dialogue, can display the production speed, fault reasons and location, a high degree of automation. Simple, easy to master, can greatly reduce the labor force and reduce labor intensity.


2. The use of high-speed, stable, space-saving concept design. Using a separate plate, faster, more space-saving. A machine with more, adjust quickly, can be used for a variety of specifications of the product palletizing.


3. Low-level stacking, the international advanced design concept, the structure is more advanced and reasonable, more light and smooth action, power consumption is also smaller.


4. Noise is small, the noise is 75db or less, in line with international standards.


5. Meet the food hygiene requirements: the use of oil-free pneumatic components, 60% of the moving parts are used between the life-free without oil lubrication of the user-friendly design for the user to reduce the use of a large number of costs.


6. Scope: bottled water, cartons, transit box and so on.


Full Automatic Robot Palletizer


Machine application 


This Automatic Robot Palletizer is widely used in Chemical,beverage, food,beer, plastic,air conditioner industry ect . Automatically pack and stack the carton ,bagged  ,canned ,boxed and bottled products .The simple structure ,less components  make it easy maintenance 


and low maintenance cost.The Robot Palletizer takes less space and more flexible and accurate .


All the control can be implemented on the touch screen of the control box , easy operation .The 


robot can work continuously for a long time, reduce a lot of labor and labor cost, more productive.    


Applicable scope


Corrugated cartons, plastic boxes, barrel packaging, packaging bags.  


l. Adopt the touch screen making it easier and simple operation , the speed ,error reason and place


 can be shown on the touch screen ,high automation. Input the program of PLC to control the product


 orientation, stacking layer number, empty pallet dispenser and full pallet output.


2. Safety door and safety hood are equipped with sensor, when the door or hood opens. Robot stops


working in order to protect the staffs.


3. Stacking pattern can be adjusted conveniently and easily on the touch screen,stable and high-efficiently stacking save a lot of labor.


4. Product infeed system use the brake motor control, ensure the products can be conveyed to the pre-set 


position.


5. Pallet database is big, can hold 12 to 15 empty pallet, which can realize automatic supply pallet.


6. Don't have to change the stacking parts which can complete several stacking mode.


The composition of the robot


The robot is composed by two parts ,one is Controller and another is the Manipulator.


The space of robot manipulator is composed of six axis of six bar open chain institutions, in theory to achieve space any movement.




Robot palletizer is use for packing bags, cartons even other kinds products on one by one pallet. No problem make program to realize different pallet type according to your requirements.The palletizer will pack 1-4 angle pallet if you set. One palltizer is ok working along with one conveyor line, 2 conveyor line and 3conveyor lines.Its optional.Mainly use in automotive, logistics, home appliances, pharmaceuticals, chemicals, food and beverages industries,etc.






Robot Palletizer is used for beverage and food industry, it is suitable for film shrink-wrapping, carton and crate palletization.



General description:


The robot palletizer is widely used in food, beverage, beer and daily chemical products. It covers small floor space, of large production capacity, fully automatic working. It could handle different boxes. And when there is some change about the production line, just need to modify the software program. Whole processing is full automatically come true under windows interface program system, more than 20000 hours maintenance time space and more than 70000 hours malfunction time space make the robot palletizing system to be perfect in production.


Working program:


The Robot palletizer can do palletizing and carton layer separating same time. The shrink-wrapped packs or carton are conveyed to robot operation area, the robot system will palletize packs on pallet; after one layer’s palletization, the robot will pick one layer separating carton board and fix it between each layer of palletization, then it will go on palletizing.


 







       Technical indicators of robot palletizer (no problem customized it)


Robot palletizer is mainly for packaging application design, is a small, can be integrated in the compact packaging machinery, and can meet your all requirements in reach distance and payload. With motion control and tracking performance, the robot is very suitable for application in flexible packaging systems, greatly shorten the cycle time packing. Has high precision, and excellent tracking performance, whether in a fixed position, or movement of the operation, its up to precision are first-class. Small volume, high speed, special optimization have been carried out according to package applications, is the inevitable choice of robotic automation. Equipped with a full range of ancillary equipment (from the integrated air and signal system to catch feeder), can form a complete set of packaging software, using simple mechanical aspects of integration, programming is very convenient. Says from the efficiency, palletizing robot not only can bear high weight, and speed and the quality is much higher than artificial.


Robot Palletizing System


General description
The system is composed by robot, clamp, direction turning device, case conveyor, case catching table and etc.
Working procedure: The robot catches the pallet to the palletizing position, while the full bottle cases from the previous stage are transported through the case distribution belt and direction turning device and are arranged in row on the case catching table. Then robot grip packages onto pallet of pallet conveying machine. Repeat the procedure instructions doing palletizing operations. Stacking can be set according to the technical procedures for the quantity of row/column and layers, and the robot will operate following the instructions.


 


 Automatic palletizing robot system and its corresponding automatic production line plays a key role in production procedure, 


which is inevitable in the development of modern packaging industry. 





Features:


First, the reliability of strong --- normal operation for a long time


Second, fast - short operating cycle time


Third, high precision - parts production quality and stability


Fourth, the function is strong - wide range of applications


5, durable - suitable for harsh production environment


Six, versatility good - flexible integration and production


 


Technical Parameters:


















































Product model



LZL  servo palletizer / coordinate palletizer



Palletizing speed



5-20 cartons / minute   customized



Applicable products



Plastic frame, film bag products, carton products,


woven bags Plastic frames,  customized



Stacking height



1600mm    customized



Compressed air 



0.4-0.6Mpa,30L/min



Equipment weight



1500kg



Applicable Pallet



 1300*1100MM customized



Each layer load



more than 260KG



Each load weight



more than 1600KG



Voltage / power



phase five-wire, AC380V / 50HZ, 10KW, control voltage: DC24V



Machine size



L3940×W3300×H3550MM



 


4.7695 s.