Transformer Radiator Panel roll forming and welding line

Product Overview

Description

Transformer Radiator Panel Production line , roll forming and welding

1. Hydraulic uncoiler up core type

Maximum Coil OD: 1500mm

 

Range: 480-520mm

 

Coil weight: 5000kg

 

Decoiler is a solid welded steel frame constructed, equipped with anti-friction bearings unwinding head, expand hydraulic head off inflation swelling volumes expected

 

Looper is controlled by a photoelectric sensor to monitor Looper decoiler and hydroforming machines.

 

Decoiler necessary hydraulic valve installed in the rear of the rack, oil pressure provided by the master station.

 

2. Roll forming machine

1) roll forming machine (including straightening machine)

Processing Length :400-4000mm

 

Processing width: 535mm,520mm,480mm,460mm,320mm,310mm

 

Yield: 100 piece / hour (center distance:2000mm)

 

Rolling mill equipped with hydraulic cylinders, equipment from the AC motor drive, variable frequency speed control, speed range 150-1500 rev / min, controlled by a hydraulic cylinder under the roll top up or down.

 

Equipment from the programmable logic controller (PLC) control, PLC control both the press and the book machine equipment. You simply need to touch screen input and processing film specifications, length and number of lines can be automatically produced according to your requirements, the required number of automatic shutdown after

Rolling mill have two structures: one for the double rollers, one for three rows of rollers. Double roller can produce three sizes 535 (520), 480, 320, no need to replace the roll, three-row roller can produce four specifications 535,520,480,320, no need to replace the roll (480 and 310 apply a pair of rolls). Detachable roll structure, such as the production of other specifications to replace the heat sink as long as a pair of rolls can be.

 

After the film roll straightening machine fed by the press after the correction straight. After forming the film by the out-feed conveyor and automatically stacked codes sent in front of the feed conveyor aggregate small car. All operations performed by the control system.

2)Hydraulic machine

Hydraulic machines, (can also be used with separate roll forming mechanism into one). The maximum pressure is 2000kN. Countertops 580X410 (the column size), chip head forming, punching, flanging, shear composite mold mounted on a workbench. When punching punching waste discharged from the bottom of the mold. A complete cycle of about 5 seconds. Control signal hydraulic machine given by the automatic control system.

3) Mold (Object Design)

Forming, punching, flanging, shear composite mold design according to the requirements of customers, the end of the radiator radiator head 1 of 2 at the same time made by the mould processing, at the same time, through tubing connection with set opening, and the strip shear separation.

 

3.Pneumatic devices

The device is equipped with a pneumatic device to control the encoder to lift and pressure, pressure 0.15-0.2MPa, gas source is the user.

 

4.Hydraulic system

Hydraulic system standard design unit to coordinate individual and group equipment, all composed of a closed-loop system.

 

Fully equipped with the operating conditions of the hydraulic unit delivery.

 

All necessary control, adjustment device and the fuel tank has been included in the system.

 

5.Electrical installations

Include: independent control console, buttons, lights, touch screen mounted on the control console panel

 

Touch screen dynamically displays the entire production line process, and can display the total run time of the device is currently running time, the number of film and processing equipment.

 

Control console built with all the air switch, contactor, switching power supplies, programmable logic controller and inverter and other electrical components.

 

Large color touch screen HMI, PLC and inverter controller are all imported, the automatic control system is the most critical electrical components. Touch screen set parameter inputs, production operations, and a dynamic display function, so that

6. Production line parameters:

1. Which production line to meet the specific production efficiency: to 2000 mm long piece basis, one hour production reached 80 or more.

2. The total power production line which is 31Kw.

3. The operator of a person, according to the actual situation.

4. Network voltage: 380V ±10%, 50 ± 1% Hz.

5. Air pressure: 0.25Mpa more.