GK 100 Stainless Steel Automatic Dry Medicine Granulator for Pharmacy and Foodstuff
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- Supplier: Jiangyin Junzhuo Machinery Manufacturing Co. Ltd.
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Product Overview
Description
Product Description
GK-100 Chemical Dry Granulation Machine
In pharmaceutical industry, roller compaction has become the method of choice for dry granulation.
Because of its reasonable design, the process technology can be almost completely disassembled without special tools.
The movable design provides great flexibility during compaction feasibility studies and allows an easy maintenance.
Vacuum conveyor or screw conveyor is optional.
As product is being fed into the compaction zone through the tapered screw feeding system, the powder is pre-compacted and entrapped air is forced out along the side walls of the product hopper. The inherent advantage of the vertical hopper eliminates any requirement for a de-aeration system within the nip zone.
Roll compactor utilizes a unique roll system to compact powders into sheets or briquettes. The compacted sheets are milled to produce granules of a specific size. Particles that fall outside the desired size range can be recirculated back into the roll compaction system hopper, where the product can be reprocessed.
A vertical product flow system uses a tapered feed screw to deliver the material to the fully contained compaction zone of the cantilevered rolls, increasing product yields and minimizing product fines.
Advantages:
1. In general, a major advantage of dry granulation over wet granulation is the absence of water or any organic solvents. Therefore, this methodology is especially attractive for drugs, which are moisture or heat sensitive.
2. This is suitable for compounds that either have a low melting point or degrade rapidly during heating, as the method does not involve any drying step.
3. Roll compaction results in granules that form porous tablets thus allowing water to penetrate more easily into the tablet. This leads to improved disintegration behavior of tablets.
4. In addition, this process is environmentally friendly. Also the roll compaction technique provides an efficient and easily automated process
5. Low operational cost.
6. Dust problems are minimized or avoided and the die filling during tableting is improved.
7. The capping of tablets might also be reduced.
8. Roll compaction/dry granulation can be used, if the drug or the excipient is poorly flowing or sensitive to heat or moisture.
9. It can also be used for densification of powders prior to encapsulation.
Technical Parameter
Model | GK-30 | GK-60 | GK-100 | GK-200 |
Output of sheet(kg/h) | 3~10 | 20~100 | 120~200 | 250-500 |
Output of granule(kg/h) | 0.5~2 | 5~40 | 40~100 | 100-300 |
Granules diameter(mm) | 0.5~3 | 0.5~2.5 | 0.5~4 | 1-5 |
Total power(kw) | 2.5 | 4.5 | 12.5 | 24 |
Feed Screw Speed(r/min) | 6~33 | 6~65 | 6~60 | 5-50 |
Roll speed(r/min) | 4~25 | 4~25 | 4~25 | 5-22 |
Overall size(mm) | 880*550*1300 | 1085*650*1600 | 1800*900*2300 | 2500*2150*2750 |
Approx. weight(kg) | 750 | 950 | 2000 | 6500 |
Company Profile
Since 2008
JUNZHUO MACHINERY was set up to 2008 with the objective to develop & provide process technology offering of international standards. We keep the mission of staying committed to innovation and by consistently exceeding customer expectations, helping companies do business more efficiently and profitably. Our customers range from small family run operations to famous companies. Regardless of customer size, our philosophy for each is the same, to achieve a creative process solution that efficiently and economically meets the requirements of the application with a smiling service.
Our dry granulation system comprising of roll compactor and cone mill, wet granulation system including of oscillating granulator,basket extruder and screw granulator. All of the products have scale up capability from lab to production equipment, we make over 90% of our machine parts in-house, ensuring stringent quality control. JUNZHUO MACHINERY also provide mixing machine, crushing machine, grinding machine, sifting machine and other machines. The main motto of the company is to deliver best quality products at most economic price & excellent customer service after delivery.
Product packaging
Spare Parts
It will be packed into a wodden case, such as motor, screen sieves, O-ring and so on.
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