500kg 5000kg steel iron copper brass aluminum steel foundry melting furnace /machine
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- Supplier: Zhejiang Cooldo Electromechanical Equipment Co. Ltd.
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Product Overview
Description
DESCRIPTION
Top quality steel iron copper brass aluminum steel foundry smelting machine
Steel foundry smelting machine is available in capacities ranging from 1.0T to 5Tons.These Induction furnaces are ruggedly built with heavy structural steel for trouble free operation under harsh melt shop conditions.Thick walled rectangular coil sections are used to minimize coil losses. The higher coil efficiency ensures energy savings and higher productivity. Special coil insulation prevents inter turn sparking. Coil supports maintain inter turn gap and enhance the rigidity of The coil assemblyThe service life of the steel frame furnace is up to ten years, and it is equipped with a magnetic conductor, which is 3-5% higher than the node of the aluminum frame furnace. When you need to melt metals heavier than 2T, the steel frame furnace is your best choice.
Feature:
1.The steel frame furnace has a long service life of about ten years, while the aluminum frame furnace can only be used for 5-8 years
2.The furnace body is a steel structure, which is more stable when tilted for pouring
3.The coil of the steel shell furnace is equipped with a magnetic conductor outside, which saves 3-5% electricity
4.Steel structures are more temperature resistant and less prone to oxidation during melting.
Parameter:
Model | Capacity (kg) | Power supply (KW) | Applicable Metals | Power Consumption (kWh/t) | Max Temperature (℃) | Weight (kg) | Hydraulic Station (KW) |
GW-0.05/2.5 | 50 | 80 | Fe,Cu,AL,etc | 800 | 1700 | 650 | 1.5 |
GW-0.1/1 | 100 | 100 | Fe,Cu,AL,etc | 780 | 1700 | 1300 | 1.5 |
GW-0.15/1 | 150 | 120 | Fe,Cu,AL,etc | 750 | 1700 | 1300 | 1.5 |
GW-0.25/1 | 250 | 160-200 | Fe,Cu,AL,etc | 720 | 1700 | 1830 | 2.2 |
GW-0.4/1 | 400 | 250-400 | Fe,Cu,AL,etc | 700 | 1700 | 2200 | 3 |
GW-0.5/1 | 500 | 300-500 | Fe,Cu,AL,etc | 690 | 1700 | 2550 | 4 |
GW-0.75/1 | 750 | 400-600 | Fe,Cu,AL,etc | 680 | 1700 | 2800 | 4 |
GW-1.0/1 | 1000 | 500-800 | Fe,Cu,AL,etc | 680 | 1700 | 3200 | 4 |
GW-1.5/0.5 | 1500 | 800-1000 | Fe,Cu,AL,etc | 680 | 1700 | 3600 | 5.5 |
GW-2/0.5 | 2000 | 1000-1500 | Fe,Cu,AL,etc | 660 | 1700 | 4800 | 5.5 |
GW-2.5/0.5 | 2500 | 1000-2000 | Fe,Cu,AL,etc | 650 | 100 | 6200 | 7.5 |
GW-3/0.5 | 3000 | 1500-2500 | Fe,Cu,AL,etc | 650 | 1700 | 8500 | 11 |
Detail Images
Steel Furnace Body
Compared to aluminum frame furnaces, steel frame furnaces have a longer service life of over 10 years. The magnetic conductivity is good, and the pouring point of the steel frame furnace is 3-5% more stable than that of the aluminum frame furnace, which can effectively adjust the pouring angle and speed. When you need to melt a large amount of metal, you need the furnace to have a rigid structure. Considering the safety of inclined pouring, a steel frame furnace is a better choice
Induction Coil
The induction coil is assembled by solid, durable and highly conductive TU1 oxygen free copper tube. The copper tube of the induction coil is electrolytic copper tube with a purity of 99.9%. The coil is supplied with cooling water by multiple water channels and evenly distributed. The coil is tightly wound with insulating materials. The arc-shaped insulation gasket between
turns ensures the uniform coil spacing and is conducive to the discharge of moisture.
turns ensures the uniform coil spacing and is conducive to the discharge of moisture.
Hydraulic Pressure stands
The tilt of the steel frame furnace is controlled by a hydraulic station. Compared to the reducer, the hydraulic tilt device can better control the tilt angle. If an aluminum shell structure is selected, when the reducer rotates the furnace body angle to 95 °, the entire furnace body will tilt forward, resulting in poor safe.
Thyristors
The black part is the inverter thyristor converter inductance, which adopts φ 30 T2 copper tube, and the outside is poured with high-temperature resin. It can ensure the consistency, safety and durability of the parallel inductance. It has the advantages of high efficiency, no mechanical noise and wear, fast response, small size, and light weight. It adopts integrated technology of voltage regulation, power regulation, and rectification internally..
Power Cabinet
All the thyristors and diodes in the power cabinet are domestic famous brand silicon tubes. Including rectification and inversion. The power cabinet is made of high-strength cold-rolled steel plate. Open the door to easily access the rectifier and inverter
parts. There are lifting hooks above the power cabinet to facilitate transportation and installation. The copper bar and copper pipe in the power cabinet are made of domestic famous brands.
Magnet yoke
The yoke is made of high-quality cold-rolled silicon steel sheet with a thickness of 0.27mm. It is uniformly stressed by the rail bolts and provides the maximum pressing force for the coil to ensure the long working life of the furnace lining. The gasket between the yoke and the coil is made of multi-layer high-quality insulating materials, including multi-layer mica plate and
multi-layer ceramic fiber plate. The yoke is cooled by water, and the cooling water pipe is made of copper.
Corollary Equipment
Water cooling tower
Electric furnace coils, yokes, water-cooled cables, and components that carry large currents in power cabinets all require water
cooling. The cooling water system is a key system in the intermediate frequency smelting equipment, especially the power coolingsystem is more critical. Therefore, our company have designed a unique medium frequency water cooling closed circulation system.
Transformer
The transformer is the use of electromagnetic induction principle to change the ac voltage device, the main components are the primary coil, secondary coil and iron core .The main functions are: voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization (magnetic saturation transformer) and so on.
Related Products
Aluminum Frame Induction Melting Furnace
100-250KG Small Induction Melting Furnace
100-300KG Hydraulic Tilting Melting Furnace
CUSTOMER ON-SITE
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Packing & Delivery
FAQ
1. What is your advantage compared to others?
2. If our machine meets fault, how could you help us to solve it?
3. what is your warranty?
First, we provided turnkey solution, Cost-effective, highly efficient, durable, and easy-to-operate machine is what we deliver.
Second, we have a Strict Quality Control System, Before Being dispatched from our factory all of our equipment will undergo a series of strict test, including the appearance quality test, voltage electrical test, aging test also the package strength checking.
2. If our machine meets fault, how could you help us to solve it?
For failures caused by using process, we will send our aftersales engineer to discuss with you, and you should provide the video of how the machine is broken, we will find out which part of the machine is broken, and then we will send you the broken part By DHL.
3. what is your warranty?
Our warranty period comes from the machine begin to run normally and we will provide the whole life technology support to you for free. All products sold by COOLDO In the warranty period, we will provide you the spare parts for free. Our engineer will help you do the aftersales through our remote control system. When out of one year warranty time, we will provide the spare parts with the cost price for the whole machine lifetime.
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