Product Overview

Description

4000BPH bottle water factory/plant/equipment

This completely automatic water bottle filling machine line comes with everything you need to get your water bottling line up and running.After you bought back connect with water and power, put into materials, it can start production without any extra equipment. It only need total 5 worker looking after machine and carry the materials, final bottled water.

4000BPH bottle water factory/plant/equipment

Capacity Scale of Bottle: 250—2000ml;
Capacity of Production: 3000-4000Bottles/Hour
Drink Kind: Mineral Water, Pure Water, Fruit Juice, Wine and other no-gas liquid.

Process of water bottling production
Preform automatic loading by the preform unscrambler, after heating it will blowing into plastic bottle by the blow molding machine,and send out to the air conveyor system of the 3-in-1 filling machine which collect washing bottle,filling pure water into bottle and capping the bottle, the product is driven by transmission motor. Sleeve labeling machine will automatic put the PVC label in the right place of the bottle water and shrinking by the shrink tunnel, Wrap shrink packing machine will finished the last step which use PE film to packaging 6/12/24 bottles water into one packaging and will convenient for customer to carry.

3000-4000BPH Auto Water Bottling line is favorite love by most of our customer. It has advantages, such as high automation level, compact structure, beautiful appearance, convenient and simple operation, safe and reliable and adjustable continuous production capacity and others. It is mainly suitable for bottling of round or square polyester bottles. According to the demands of different specifications of users, it is only changed a little in design to meet the user’s demands.

Machine List:
1.3000LPH RO Pure Water Treatment Machine.

2.Full Automatic 4 cavity PET Bottle Blower.

3.XGF16-12-6 Mono block Bottle Washing Filling Capping Machine.

4.PVC Sleeve Labeling Machine.

5.Full Automatic Wrap Shrink Packing Machine.

Machine Details:
1.3000LPH RO Pure Water Treatment Machine.

1. Silica sand filter

2. Active carbon filte
3.Water Softer

3. PP sediment micron filter

4. Reverse Osmosis membrane filteration

 

The first 3 parts we call it pre-treatment, and the pre-treatment part will be designed compatiable with the RO part according to specific water condition from the buyer, the following devices can be an optional choices to be added into the pre-treatment part for optional choice for customized water treatment purpose:

 

 

1. Resin water softener with automatic backwash control

2. Pulsafeeder brand PAC chemical dosing machine for anti-scalant chemical dosing, for Chloride removal, for PH ratio adjustment

3. PLC control system

 

Our water treatment system has single pass type and two grade type with "HYDRANAUTICS" brand RO membrane in basic, "FILMTEC" desalination RO membrane for optional choice according to customer's water condition, pure water output capacity we have machines ranging from 300L/H to 20,000L/H in basic, larger system will be upon customer request.

2.Full Automatic 4 cavity PET Bottle Blower.

CM-A4 Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes.
It is widely used for producing the carbonated bottle, mineral water bottle, pesticide bottle, oil bottle and cosmetics bottle.

*Reasonable design, full automaticlly control, save power and labor.
*Feeding system carries the preforms by robot arms automatically.
*Infrared oven heater adopts the quartz lamp to heat the PET tube.
*Fully automatic process with low investment, high efficiency,quick and safe for operation, easy for maintenance.

3.XGF16-12-6 Mono block Bottle Washing Filling Capping Machine.
Applicability of Washing, Filling and Capping (Three-in One) Unit

   XGF 16/12 /6 Washing-Filling-Capping (Three-in-One) Unit made by our company is a new product which is researched and developed on the base of importing ,assimilating and absorbing the advanced technology of the same kind of domestic and foreign products, combining several-year-production experience of the company. The unit collects washing, filling and capping together. It is driven by a transmission motor. It has advantages, such as high automation level, compact structure, beautiful appearance, convenient and simple operation, safe and reliable and adjustable continuous production capacity and others. It is an ideal no-gas liquid filling production equipment in the country. It is mainly suitable for filling and capping of round or square polyester bottles. According to the demands of different specifications of users, it is only changed a little in design to meet the user’s demands.

Main Technological Parameters
Model: XGF16/12/6)
Capacity: 4000-5000
Filling precision: <5mm (surface location)
PET bottle Specifications: 0.1L~1.5L
Bottle neck 20-40,
Bottles height: 150-340mm,
Bottle diameter: 50-100mm;
Apply to the screw-shaped plastic caps(26-35mm)
Bottle washing pressure: 0.18Mpa
Water consumption: 1800kg/h
Air Source pressure: Atmospheric pressure
Air Consumption: 0.3cbm
Total power: 3.13kw
Total weight: 2500kg
Overall dimension: 2400×1800×2300mm

  3-IN-1 Unit Component

1Transducer:OMRON 

2Main electric appliances: Siemens (China) company

3PLC: OMRON

4Contactor: Siemens (China) company

5Sensor: Korean AUTONICS
 6Proximity Sensor: Korean AUTONICS

 7Fiber switch: Korean AUTONICS

8Pneumatic component:AIRTAC in Taiwan

9Touch Screen:Taiwan Brand 

 10Decelerating machine: TianYu in Hangzhou

11Main Motor: Kongda in Nanking

4.PVC Sleeve Labeling Machine.

The PM-100 Labeling Machine adopted advanced PLC controller , Positioning modules,servo motor ,and frequency converter. Mke the casting label  high-precision, reliable,moreover,it adopted touch screen operation, Easy to operate, Simple maintenance,It can achieve full-automatic manufacture or unmanned- operation improve production efficiency.reduce the production cost..applicable variety types of bottle.round,squire,fiat,curve or cuo shaped bottle etc.

Feature

production efficiency of equipment 100 bottes-150 bottles/min

Single Contraction Label Feeding Tray;Automatically controlled by micro-compurer.

Automatic detection & postioning

Switf and labor-saving for changing label

Absolutely  precise cutting off position.

Technical Parameters

Model	PM-100
Input Power	1.5KW
Input Voltage	380/220VAC
Production Efficiency	100B/M(bottles/min)
Sizeof HostMachine	2100L×850W×2000H
ApplicableDiameterof Bottle Body	28mm~120mm
Applicable Length of Label	30mm~250mm
Applicable Thickness of Label	0.03mm~0.13mm
Applicable Internal Diameterof PaperTube	5”~10”

5.Full Automatic Wrap Shrink Packing Machine.

Automatic Thermal Shrinkage Film Wrapping Package Machine is a new type of packing machine which combine merits of both domestic land and oversea similar machinery. It is widely used in beverage, food, medical-chemical combinative package.  It can make package perfect what ever it is without pallet, cartoon,, rectangle, round or flat shape, it has the advantage of less cost and better appearance. It applies PLC automatic controller, man-machine interface, ensure that no fallen bottle, no bottle shortage. It adjusts flexible, safe and beautiful. The adjustable hot wind recycle structure make machine suits for all kinds of thermal films (including color printing). Replace film conveniently. It has failure alarm, lock device, reliable running.

    The whole machine applies super steel and stainless steel, with compact and endurable structure. This new type of wrapping machine is the ideal equipment for beverage filling line.

1. Technical parameter of packing products:

Maximum packing dimension:600*400*350 mm( big diameter bottle could be 450*300*400mm)

The length of thermal sealing & cutting knife: 700mm

Thermal shrinkage temperature: 160-250 ℃ 

Speed: 8-15 packages per minute

Normal bottle quantities in one package(round shape or rectangle)

4 rows  4*6   4*5  4*4  applicable bottle dimension: Φ40-Φ73mm

3 rows  3*4   3*3  3*5  applicable bottle dimension: Φ73-Φ98mm

2 rows  2*3   2*4       applicable bottle dimension: Φ98-Φ140mm

1 row   1*2             applicable bottle dimension: Φ140-Φ300mm

Notice:
we also provide free plant layout design and bottle mould design .




we also sale PE film ,PVC label,Bottle cap and PET preform .

if you are really interest in this 4000BPH bottle water factory/plant/equipment ,please contact with us ,we will make you easy set up bottle water plant in your area and with best quality&good price.