Full Auto Pyrolysis To Fuel Equipment for Waste Plastic Garbage
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- Supplier: Niutech Environment Technology Corporation
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Product Overview
Description
Product Description
Product Application
Currrent Situation
At present, as warned by American scientists, there are about 7 billion tons of plastic garbage on the earth now, and there will be approximately 13 billion tons of plastic garbage by 2050, if it goes by the current increasing rate. Only 9% of them could be recycled and others will cause environmental pollution problems. People have produced over 9.1 billion tons of plastic, and most of them were thrown to landfills or to nature environment. Finally our blue earth might become a "plastic planet".
Waste Plastic Pyrolysis Process Procedure
→ Niutech Pyrolysis Technology Process starts from plastics shredding waste plastics will first be shredded into proper size of chips and then continuously fed into the Niutech pyrolysis reactor for the normal-pressure low-temperature pyrolysis reaction together with the low-temperature sulfur transfer catalyst through the hot sealed device.
→ The oil gas produced by the pyrolysis process will be converted into fuel oil and little combustible gas (recycling use after scrubbing) after fractionation and cooling through oil separator.
→ The combustible gas will be used as fuel for the heating system after scrubbing process. The heating system applies residual heat recycling technology, which far saves energy and reduces the running cost. The exhaust gas produced by the production line will be purified to meet the environmental standards and then discharged.
Main Parts of Equipment
– Tire shredding system (optional )
– Constant temperature heating system
–Continuous pyrolysis system
– Carbon black production system (optimal)
– Combustible gas scrubbing system
– Gas purification system
– Control system
–Oil distillation system (optional)
Characteristics
– Adopts advanced low temperature pyrolysis patent technology, achieved industrial continuous operation. Prevents environmental and safety hidden risks from the basic root.
– The patent heating technology and particular heat spreading technique together with the low temperature sulfur transfer catalyst ensure the materials are equally heated. The oil yield is high and the qualities of both oil and carbon black are excellent.
– The combustible gas produced during the process will be totally used as fuel to the heating system plus the residual heat recycling technology, can increase heat efficiency and low down the running cost.
– The low temperature pyrolysis technology far increases the safety performance as well as the equipment lifespan.
– The particular gas purification system removes all the pollutants: the organic compounds and solid particles like H2S 、 CO 、 CO2 、 SO2 、 SO3 、 NOX 、 NH3 etc., which make the emission specifications comply with highly regulated country standards like Europe and US etc.
– The whole line adopts PLC Logical control system, could realize all points automatic control and to collect, calculate, record and print the data as well alarm.
Sub-System Of Pyrolysis Machine
Feeding System
The raw material is automatically transported to the transitional hopper through the feeding conveyor. This system can also
realize on-line weighing, conveying, feeding seal and other functions.
realize on-line weighing, conveying, feeding seal and other functions.
Pyrolysis System
In the oxygen-free or oxygen-poor environment, the pyrolysis system function is to complete the pyrolysis reaction of organic
waste or hazardous waste and convert the raw material into pyro oil, NCG and solid output under normal pressure, low pyrolysis
temperature or catalyst action.
waste or hazardous waste and convert the raw material into pyro oil, NCG and solid output under normal pressure, low pyrolysis
temperature or catalyst action.
Non-condensable combustible (NCG) gas scrubbing system
While to remove the acid components in NCG, such as hydrogen sulfide, the pressure is also maintained within a reasonable range
through the NCG scrubbing system and further supply energy to downstream.
through the NCG scrubbing system and further supply energy to downstream.
Oil Gas Cooling and Separating System
This system is to cool the gas phase output from pyrolysis reactor to the safe temperature and separate them according to the
different boiling points.
different boiling points.
Discharging System
The main function of discharging system is to complete the discharge seal, cool and convey the solid output.
Electrical control system
Electrical control system adapts PLC/DCS control system to automatically control the control points. It also has the functions of
date collection, calculation, record, printing record, safety alarming etc.
date collection, calculation, record, printing record, safety alarming etc.
Niutech Environment Technology Advantages
1) The real advanced industrial continuous pyrolysis production mode with large capacity
2) Exlusive low temperature catalyst technology
3) Exlusive heat dispersion technology
4) Exlusive anti-coking techbology
5) Exlusive hot air conseal technology
6) Exlusive gas purification and heat recovery tech nology
7) Emission in compliance with EEA standards in EU and EPA standards in USA
8) Whole line PLC smart control system
9) Few staff required
Technical Parameters
No. | Item | Technical Parameter |
1 | Suitable Raw Material | plastics chips size around 100x100mm |
2 | Operation Mode | fully continuous operation |
3 | Structure | horizontal type |
4 | Loading and Discharging | fully automatic feeding and discharging |
5 | Capacity(24h) | >=30Mt/Day (customized) |
6 | Work Pressure | normal pressure(slightly negative) |
7 | Oil Yield | 40~70% |
8 | Power | 50~60kw/h |
9 | Cooling System | cycle water |
10 | Heating System | hot air |
11 | Noise | <=85(dB) |
12 | Main Reactor Weight | 40Mt |
13 | Installation Space Required | 48mx20m |
Related Products
Products Name with link
45%-50% Fuel oil
Products Name with link
30%-35% Carbon Black
Products Name with link
11%-15% Scrap steel wire
Our Service
Pre-Sales Service
* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
After-Sales Service
* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.
Packing & Delivery
Packaging | ||
Size | - (L) * - (W) * - (D) | |
Weight | *T | |
Packaging Details | The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request. | |
Packaging | ||
Size | - (L) * - (W) * - (D) | |
Weight | * T | |
Packaging Details | The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request. | |
Certifications
Partial of our patents and awards.
Invention Patents authorized in US, Canada Australia, Korea, India, Taiwan, Japan and many orher countries and areas.
Partial of our patents and awards..
Invention Patents authorized in US, Canada Australia, Korea, India, Taiwan, Japan and many orher countries and areas.
National Invention Patents Certificates.
National Patents Certificates.
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