Niutech Fully Automatic Scrap Rubber Continuous Pyrolysis Equipment
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- Supplier: Niutech Environment Technology Corporation
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Product Overview
Description
Product Description
Product Application
Scrap Tire Disposal/Waste Tire Disposal Process
→ The scrap tire is shredded into proper tire chips and continuously to be fed into the reactor for the normal pressure low temperature pyrolysis together with the low temperature sulfur transfer catalyst through the hot sealed device.
→ The pyrolyst oil gas is turned into fuel oil and little combustible gas (recycling use after scrubbing) after fractionation and cooling through oil separator.
→ The solid output—raw carbon black and steel will be separated by magnetic separator. The raw carbon black will be automatically transferred to the carbon black production system and the industrial grade carbon black will be obtained after a serious of processes like milling etc. or will get other kinds of high-value chemical material. The separated steel could be sold as scrap steel.
→ The combustible gas will be totally used as fuel to the system after scrubbing process. The heating system adopts residual heat recycling technology, which far saving energy consumption and low down the running cost. The gas produced by the production line will be purified to meet the environmental standard then discharged.
Characteristics
– Adopts advanced low temperature pyrolysis patent technology, achieved industrial continuous operation. Prevents environmental and safety hidden risks from the basic root.
– The patent heating technology and particular heat spreading technique together with the low temperature sulfur transfer catalyst ensure the materials are equally heated. The oil yield is high and the qualities of both oil and carbon black are excellent.
– The combustible gas produced during the process will be totally used as fuel to the heating system plus the residual heat recycling technology, can increase heat efficiency and low down the running cost.
– The low temperature pyrolysis technology far increases the safety performance as well as the equipment lifespan.
– The particular gas purification system removes all the pollutants: the organic compounds and solid particles like H2S 、 CO 、 CO2 、 SO2 、 SO3 、 NOX 、 NH3 etc., which make the emission specifications comply with highly regulated country standards like Europe and US etc.
– The whole line adopts PLC Logical control system, could realize all points automatic control and to collect, calculate, record and print the data as well alarm.
Scrap Tire Disposal/Waste Tire Disposal Systems
– Tire shredding system （ optional ）
– Constant temperature heating system
– Continuous pyrolysis system
– Carbon black production system （ optional ）
– Combustible gas scrubbing system
– Gas purification system
– Control system
– Oil distillation system （ optional ）
Niutech Environment Technology Advantages
1) Industrial continuous, massive throughput, enhance treatment efficiency and production capability.
2) Exclusive low temperature pyrolysis technology, low consumption, enhance oil yield and quality, ensure long term, continuous and steady operation of production , observably expand equipment' lifespan.
3) Exclusive anti-cocking, thermal distribution technology, enable the material equally heated and completely pyrolized, to achieved high quality product.
4) Exclusively hot seal technology, to ensure operation safe and reliable.
5) Exclusive gas purification and remaining heat recycling utilization technology, purified gas can be used for heating system as combustible gas, remaining heat can be dully utilized, realized self-supply for pyrolysis reaction without extra heating source, dramatically minimize running cost.
6) Exhaust gas of production line has been tested, all emission parameter meet the requirement of EU EEA of EU and US EPA.
7) Entire production line adopt PLC intelligent control, warning, alarm and auto-correction function, insure operation under safety condition.
8) Low requirement for manpower, Low working intensity and clean production.
Feeding System
The raw material is automatically transported to the transitional hopper through the feeding conveyor. This system can also
realize on-line weighing, conveying, feeding seal and other functions.
realize on-line weighing, conveying, feeding seal and other functions.
Pyrolysis System
In the oxygen-free or oxygen-poor environment, the pyrolysis system function is to complete the pyrolysis reaction of organic
waste or hazardous waste and convert the raw material into pyro oil, NCG and solid output under normal pressure, low pyrolysis
temperature or catalyst action.
waste or hazardous waste and convert the raw material into pyro oil, NCG and solid output under normal pressure, low pyrolysis
temperature or catalyst action.
Non-condensable combustible (NCG) gas scrubbing system
While to remove the acid components in NCG, such as hydrogen sulfide, the pressure is also maintained within a reasonable range
through the NCG scrubbing system and further supply energy to downstream.
through the NCG scrubbing system and further supply energy to downstream.
Oil Gas Cooling and Separating System
This system is to cool the gas phase output from pyrolysis reactor to the safe temperature and separate them according to the
different boiling points.
different boiling points.
Discharging System
The main function of discharging system is to complete the discharge seal, cool and convey the solid output.
Electrical control system
Electrical control system adapts PLC/DCS control system to automatically control the control points. It also has the functions of
date collection, calculation, record, printing record, safety alarming etc.
date collection, calculation, record, printing record, safety alarming etc.
Related Products
Products Name with link
45%-50% Fuel oil
Products Name with link
30%-35% Carbon Black
Products Name with link
11%-15% Scrap steel wire
Packing & Delivery
Packaging | ||
Size | - (L) * - (W) * - (D) | |
Weight | *T | |
Packaging Details | The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request. | |
Packaging | ||
Size | - (L) * - (W) * - (D) | |
Weight | * T | |
Packaging Details | The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request. | |
Certifications
Partial of our patents and awards.
Invention Patents authorized in US, Canada Australia, Korea, India, Taiwan, Japan and many orher countries and areas.
Partial of our patents and awards..
Invention Patents authorized in US, Canada Australia, Korea, India, Taiwan, Japan and many orher countries and areas.
National Invention Patents Certificates.
National Patents Certificates.
Our Service
Pre-Sales Service
* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
After-Sales Service
* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.
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