High output factory supply PVC four pipes making machine manufacture

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Description


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Product Details

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High output factory supply PVC four pipes making machine manufacture

 

Φ16-32mm PVC pipe extrusion line

This line can be used in the area of cable pavement pipes production. Whole line consists of conical twin screw extruder, four cavity mould, vacuum calibration cooling tank, haul-off, cutter, tripping table /belling machine,etc. And the line can be equipped with PLC control, ink-jet/laser printer, crusher, shredder, Pulverizer ,water chiller, air compressor etc.  Advanced design for screws and barrel supplies powerful safeguard for the PVC plasticization.

 

Process Flow:

Screw Loader for Mixer→ Mixer unit→ Screw Loader for Extruder→ Conical twin screw extruder → Mould → Vacuum Calibration Cooling Tank → Haul-off and cutting unit → Belling machine/ Stacker → Final Product Inspecting & Packing

 

Equipment Feature:

 

1. Application

Electrical wiring pipe in building

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 2. Conical Twin Screw Extruder

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Model:SJZ65/132

Diameter conical 65/132mm

Capacity:250kgs/h 

Motor power:37KW

Material of screw & Barrel: 38CrMoAl

 

3. Die head

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Main materials of Body, bin and push: 40Cr, Surface polishing and CR-plating

Calibrator: copper or stainless steel, water-ring type

Inside flow channel Mirror polished

Special chrome plated treatment: 20-30 um

Ceramic heaters, high efficient and long life

Spider structure for excellent plasticization

 

4.Vacuum Calibration Cooling Tank

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Tank materials: 304 S. S.Materials

Water temperature and level controlling technology;

High pressure and stable water jet.

Pressure protection design

 

5. Haul Off & Cutter

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Dual station Haul-Off

Haul-off speed range: 10*4m/min

 AC frequency motor with force cooling fan: Hard gear reducer

Speed driving and control: ABB inverter, 10 times speed exchange

LENZE servo motor Germany),30 times speed exchange available

 

No dust Cutter

Cutting method: Manual/Automatic

Cutting length: Measured by encoder or travelling switch

Up & Down Clamping: Pneumatic

Frame structure: beautiful appearance, safe operation

Italian hydraulic system: less leakage

Adopts pulse system for dust removal: no dust accumulation

Slewing mechanism system adopts slewing bearing: high precision

Siemens PLC controller: easy operation by centralized controlling

Lower noise and less dust.

Emergency stop button: safe operation

 

6. Stacker

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The height is adjustable

Stainless steel 304 as touching material

Discharge driving by air cylinder

 

7.Auxiliary Equipment & Main Electrical parts

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 Advantages:

♦ Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;
♦ Spider type die head can reduce joint line of the melt material, with reasonable compression ratio design;
♦ Vertical integrated structured gear box with adopts NSK/SKF bearings guarantee stable operation and long uselife;
♦ Vacuum calibration tank adopts high-efficiency two chamber and large length design, providing faster calibration and more efficient cooling;
♦ No dust cutter adopts hydraulic feeding of blade which providing smooth cutting surface;
♦ Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently.

 

Feeder

• To feed material into extruder;

Extruder

• World famous brand electrical component such as Siemens, Schneider, ABB etc

•High torque gearbox with adopts NSK/SKF bearing;

• Siemens/WEG original motor achieved global after service;

• Bimetallic screw and barrel;

• Intelligent PLC controlling system with human-friendly interface.

Die head

• 40Cr material

•Complete set include extrusion die head, Slotting & water ring type calibration sleeve

• Apply to PVC single,dual,Four cavity extrusion.

Vacuum calibration tank

• Include full set of vacuum and water pump

• length 5600mm

Haul off

• Upper and lower caterpillar is driven separately by the frequency inverter

Cutter

• No dust cutter:enter knife by hydraulic drive

• Cutting saw: steel alloy, specific for cutting U-PVC pipe.

• Equipped cast aluminum compacted block for accurate cutting

• Synchronous control

Stacker

•Stainless steel 304 as touching material

•Discharge driving by air cylinder

 

Technical Parameters:

 

Model

O.D.(mm)

Extruder

Max. output(kg/h)

Max haul-off speed (m/min)

Motor Power(kw)

PVC32 four

16-32

SJZ65/132

250

10*4

37AC

 

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0.5459 s.