High Shear Dispersing Vacuum Emulsifier Homogenizer Mixer Machine/ high quality high shear mixer

Product Overview

Description

Product Description

 high quality high shear mixer/vacuum homogeneous emulsifying machine

Main Components:

It’s composed of vacuum homogeneous emulsifier, homogeneous boiler, dual direction scraping mixers, vacuum system, electrical heating, steam heating temperature-control system, electric cap-hoisting system, electric control cabinet, etc. It is special equipment for cosmetics, emulsions, medical ointment, and liquid cream.

Work theory

After mixing and heating in water and oil pot, the material is sucked to emulsifying pot by vacuum pump. There is a central mixer in the emulsifying machine to mix, tetrafluoroethylene scrapers to scrape material on the pot wall, meantime, the material form new interfaces continuously. Then the material is cut, compressed, mixed and blended by vane and rotary vane and flow to homogenizer at the bottom of pot. Afterwards, material is cut, impacted, crushed to 200nm-2um by strong high speed cutting wheel and fixed cutting cover once again. For the emulsifying pot is vacuum, the air produced in the mixing will be vacuumized immediately.

In the traditional production of high viscosity material, especially ointment, grease and emulsion, the finished products’ emulsion are instable or too rough for the big diameter granules and air-in. In order to solve the problems, we designed ZJR series vacuum homogeneous and emulsifying machine, including homogeneous mixer, central mixing vane and scarper, that is the excellent combination. Except that, the machine adopts vacuumizing to avoid air-in, so as to make sure the high quality finished products.

Features:
The pots are pressed and welded by quality stainless steel board, emulsifying process is under entire closed condition to prevent pollution from dust and micro-organism. Emulsified product is brightness and smoothness. Material of the pots produces centrifugation in homogenizer through high-speed cutting and dual-direction mixer, deasil frame mixing, anticlockwise mixing, scratch board agitator to make tetrafluoroethylene scratch board clung to wall and solve pasted material on inner wall. Ideal variable frequency speed regulation device implement various speed regulation. This equipment is equipped with unique integrated inspection window and enclosed-type illuminating lamp for observing emulsifying status. Three layers, heating and cooling are implemented in the same layer. The outside is coated aluminum silicate to prevent operators from scalding and ensure safety production. The body has inlet and outlet of cooling water. Diverse package joints are on boiler’s cap. Customers can choose the following devices: aseptic respirator, material inspiration, vacuum pump joint, cleaning ball, CIP joint, micro element inlet, integrated inspection window and vacuum gauge. All contacts are made of quality stainless steel (316L for Pharmaceutical, inside surface treatment: mirror polishing, sanitation and clean vacuum and mixing device, that accord with GMP standard.)

 

Technical parameter:

	ZJR	5	10	30		50	100	150	200	250	300	500	650	1000	1500
	Design volume L	6	10	30		50	100	150	200	250	300	500	650	1000	1500
	Working volume  L	5	8	25		40	80	120	160	200	250	400	500	800	1200
Principal pot	Scraping mixer Power  Kw	0.18	0.18	0.55		0.75	1.1	1.5	2.2	2.2	2.2	3	3.7	7.5	11
	Scraping mixer speed rpm	30-120				30-100 (variable frequency)			30-70 (variable frequency)			20-50 (variable frequency)		10-30 (variable frequency)
	Homogenizer power Kw	0.37	0.55	1.1		1.5	2.2	3	3.7	4	5.5	7.5	7.5	11	22
	Homogenizer speed rpm	2800 (option: variable frequency)
Water pot	Design volume L	3	5	20		35	60	90	120	150	180	300	400	500	800
	Working volume  L	2.4	4	16		28	50	75	100	120	150	250	300	400	650
	Mixing power Kw	0.09	0.09	0.37		0.37	0.55	0.55	0.75	0.75	0.75	1.1	1.1	2.2	3
	Mixing speed rpm	120	120	1400										960
Oil pot	Design volume L	3	5	15		25	40	60	80	100	120	200	300	500	800
	Working volume  L	2.4	4	12		20	35	50	65	80	100	180	240	400	650
	Mixing power Kw	0.09	0.09	0.37		0.37	0.55	0.55	0.75	0.75	0.75	1.1	1.5	2.2	3
	Mixing speed rpm	120	120	1400										960
Vacuum	Motor power Kw	0.12		0.37				0.75			1.5			3
	Vacuum grade	-0.08
Hoisting	Hoisting mode	Manual			electromotion/ hydraulic(option)
	Heating mode	Electrical			Electrical/ steam heating(option)

 Different machine models:

Remark: Machine will be designed according to customer's detail requirements. Please contact with us for choose.

Product Pictures

 

 

 

 

 

 

Details

 

Samples

Packaging & Shipping

 Our Company:

Shanghai Zixiong Pharmaceutical Machinery Co., ltd is a professional manufacturer and supplier of pharmaceutical and chemical machinery and equipment in China. We are located in Shanghai.

We have a disciplined factory and fairly professional technical engineers. We will provide personalized customized service for you. We have designed and developed many types of machinery and equipments, including tablet press, soft and hard blister packing machine, capsule filling machine,

clean-room project, soft-gel production line, glass-lined reactor, centrifuge, granulator, mixer, dryers, pulverizer, cartoner and rollers, etc.
Our products are of good quality and reputation. All customers have been quite satisfied with our products. We have established long-term business relations with many customers. Our products are exported to many countries & areas, such as the USA, Australia, Canada, the UK, Spain, Hungary,Russia,Germany, Sweden, Korea, India, Indonesia, Pakistan, Thailand, Vietnam, , Japan, Denmark, Romania, Bulgaria, , South Africa, Nigeria, Argentina and Chile. Besides machinery and equipment, we also supply production lines and turn key projects.
In ZIXIONG you can get your desired goods with the best prices and good quality. Welcome your enquiries from all over the world.

 

Our Services

Pre-sales service:

1.We provide presales service in various forms, making investment budge, manufacturing, planning, so that customers can make a reasonable plan with less cost.

2.We will fist check customer’s goods and goods size, then we will recommend suitable wrapping machine to 100% suitable.

3.We will recommend and offer machine according to customer’s use and purchase budget.

In-sale service:

1.We will supply each manufacturing step photo for customer checking on time.

2.We will prepare packing and shipment according to customer’s needing in advance.

3.Testing the machine and making video for customer’s checking.

After-sale service:

1.We will guarantee the machine quality for 1 year.

2.We provide free training and answer customer's question on technology in time. 

Our Customer

 

 

Welcome to Shanghai. Welcome to visit our company.

Certificate

FAQ 

1. What about your baling machine quality?

Our factory has more than 10 years experience in mechanical processing; all our machines already get ISO9001, SGS certificate, CE certificate; already exported into many countries and areas; already got customer’s good reputation.

2. What about your baling machine price?

Anytime we will make quality as factory life, no matter price is good or not for us. Quality is first, on the top quality basis, Sure you will get reasonable and satisfied price!

3. How can you ensure the machine’s quality after we put the order? 
Before the delivery, we will send you machine’s pictures and videos, or you can come to us to have the quality checking by yourself, or by the third party inspection organization contacted by your side.
4.What about your installation service and sales service for baling machine?

1>Guarantee is one year, we will supply spare parts or send engineers to your side if you need, we will give you service anytime, 24 hours, 7days.

2>We already prepare technical manual and operation video to show our customers, then it will be easy to install and use the machine.

3>It is free to train your worker in our factory or in your side or by video.

Contact Us

Sales Manager : Jack Meng

WhatsApp and Mobile:0086-13621903276

Skype:ccsser