leading manufacturer and supplier of Chemical Reactors
- Category: >>>
- Supplier: Beijing Sentinain Technology Inc.
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Product Overview
Description
Chemical reactors are available with top & bottom dished in SS316/304 with jacket. Limpet coil, complete with gear box motor with gear box & motor complete, agitator like anchor type/propeller type/paddle type pitched blade turbine. Chemical reactor is extensively used in petroleum refining, petrochemical industries, chemical, pharma, bulk drugs, pesticide, agrochemical, herbal, etc.
The integrated control board measures the whole sensor values and control the fermentor system based on the measured values. The whole procedures and monitored data are graphically displayed in the 8.5" color LCD screen and all the control parameters can be modified in the graphic mode.
This system can be designed for the individual process requirements to apply the system from lab scale for the basic research, up to pilot scale for test production in the mass production company.
1· Head-lifting system
2· Fed-batch culture support pH Stat, DO Stat
3· Color LCD Integrated Microprocessor Controller system
4· Validation support documentation available(IQ,OQ)
5· Data Saving
6· Fermentor system represents the ideal intermediate step for scaling up.
7· Automatic control of DO, pH, temperature, agitation, and nutrient feed for fermentation process.
8· All processing parameter are controlled by integrated microprocessor controller.
9· Automate or Manual sterilization in place by external steam supply or optional steam generator.
10· The modular design consists of the supply unit the culture vessel and the control cabinet.
11· The open frame design of the supply unit provides ready access and ease of maintenance and operation.
12· The sterilization procedures are programmable and can be modified by users
13· Accessories for cell culture applications are available upon request.
14· The stainless steel control cabinet of the fermentor system includes all electrical components, pilot valves and the powerful digital measurement and control system.
Control System
· The integrated controller board is adopted to measure, control and display the fermentation system.
· Color LCD displays the whole status of the system in graphic mode.
· Digital PID control algorithm makes fast approach to the target temperature and maintains the vessel temperature very stably.
· The measured data and control parameters can be not only saved and transmitted to the computer in Excel format but also printed out by thermal printer in real time state.
· The Li-ion battery is used to backup the data in the memory.
· Easy to connect with the various systems such as memory stick, printer, computer with the RS-232C communication protocol.
Vessel
· Stainless steel (SUS 316L) is used to prevent contamination and rust.
· Water jacket system is adopted for precise temperature control.
· 6~8 toggle bolts make it easy to assemble and dissemble the head plate.
· Sight glass makes to monitor the status of the media.
· Spare ports are installed on the head plate that the auxiliary sensor can be installed.
· Sensor ports are installed in the circumferential direction on the lower side of the vessel
Vessel Selection
Vessel | Total Volume | 3 | 5 | 7 | 10 |
Working Vol. | 2 | 3 | 5 | 7 | |
Head Plate | thermowell, aeration, sampling, spare ports pH, DO and foam probe ports 4 feeding ports and 2 general purpose ports | ||||
Vessel | Single wall bottom heating | ||||
Aeration | Flow rate | 0~5 LPM | |||
Sparger | Removable ring sparger | ||||
Inlet Filter | 0.2μm filter interchangeable | ||||
Air Pump | Diaphragm pump | ||||
Condenser | Water cooled condenser | ||||
Air flow meter | 0~5LPM, vertical type | ||||
Agitation | Servo Motor | Top drive DC motor 60W(100W option) Magnetic Hall sensor, PWM control | |||
Impellers | 2-rushton turbine impellers, 1 foam breaker | ||||
Indication | LCD display in 10 rpm increments | ||||
Temperature Controller | Control range | 3oC above ambient temperature to 80oC | |||
Accuracy | ±0.1 oC | ||||
Sensor | RTD(Pt-100) | ||||
Control Algorithm | PID | ||||
Heating | 200 Watt heater | ||||
Cooling | Air fan and fin for air cooling and Solenoid valve for water cooling | ||||
Interface | RS232-C | ||||
Output Signal | 0 to 5V analog signal for data recorder | ||||
pH controller | Probe | Mettle-Toledo pH: 2.0~12.0 | |||
Calibration method | (4,7), (4,7,10), (7,10) and manual adjust | ||||
Measuring | pH 0.01 resolution | ||||
Control | Digital PWM, pH 0.1 accuracy | ||||
Peristaltic pump | 2- Watson-Marlow 102R peristaltic pump | ||||
DO controller | Set point Range | 0~200% | |||
Display Range | 0~200% | ||||
Control Mode | PID | ||||
Resolution | 0.1 | ||||
Accessory | 4 reagent bottle, Reagent bottle holder | ||||
Power | 110~220Volt/50~60Hz | ||||
Dimension | D´W´H(mm) | 450´250´670 | |||
Weight | Kg | 100 | |||
Specification
Agitation | Drive | DC motor, AC Gear motor, Top drive (mechanical seal driving) |
Range | 50~1000 rpm | |
Impellers | Turbine impeller (SUS316L) Foam breaker (SUS316L) | |
Sensor | Magnetic Hall sensor | |
Control | Microprocessor based PID | |
Materials & Finish | Vessel | Using 316L stainless steel it is polished mechanically or electrically |
Piping | 316L stainless steel prevent contamination and is polished by electrically | |
O-rings/Gaskets | Viton or silicon material is used for the O-ring and the EPDM is used for gasket | |
Sterilization | Built-in heater makers the in-situ sterilization for the vessel, head plate, filter, aeration pipe lines in 105 | |
Temperature | Range( | From 3 |
Sensor | RTD(Pt-100) | |
Control | The built-in heater cartridge raises and cooling water pulling downs the water temperature and water pump circulates the water inside of the jacket | |
Aeration | Sparger | Ring sparger (SUS 316L) |
Intel Filter | The cartridge type sterilizable pleated type 0.2μm absolute filter specifications(option item) | |
Out Filter | The same as internal filter specification(option item) | |
Control Range | Different vessel size and/or ordered specifications | |
Pressure Control | The back pressure is controlled manually or automatically | |
Control Unit | Panel | 8.5" Graphic Color LCD, Membrane keypad |
Communications | Memory stick, printer, computer with the RS-232C communications protocol. | |
Controller Board | MC68EC020 microprocessor based integrated controller board is adopted to measure, control and display the fermentation system | |
Power Supply | 220V 50/60Hz, Single phase | |
Data Storage | pH, DO, Pressure, Temperature and Agitation speed | |
Special introduce the control function of fermentation system
No. | Control function | |
1 | Sterilization | Automatic sterilization Sterilization temperature:100-130℃ Sterilization time:0-60 min; Manual sterilization of other parts; Allowed error of sterilization temperature:±0.5℃; Note 1:Sterilization parameters such as temperature and time can be set on the touch screen. Note 2:The sterilization can automatically enter the waiting state after the sterilization. |
2 | Fermentation temperature | PID automatic control,heating, cooling, circulating system; Control: + 5-65 ℃, cooling water temperature control precision: + / - 0.1 ℃. It has a real time curve and a historical curve and an be segmented tracking control. |
3 | Do | It can be controlled by the stirring velocity, which is by changing the mixture velocity to regulate the dissolved oxygen; Control range: 0-100%, display range: 0-200%, resolution: 1% It has a real time curve and a historical curve. |
4 | Stirring speed | PID automatic control, adopt governor stepless speed control; Speed range: 0-188rpm; Control accuracy: plus or minus 0.5%, resolution: 1rpm It has a real time curve and a historical curve and an be segmented tracking control |
5 | Tank pressure | PID automatic control, pneumatic control valve ON/OFF; Control range 0-0.2 MPa, steady state precision: plus or minus 0.01 MPa, resolution: 0.001 MPa It has a real time curve and a historical curve and can be segmented tracking control |
6 | Material measurement | Yes |
7 | Antifoaming control | Yes |
8 | Level control | Yes |
9 | Exhaust gas sterilization | Yes |
What we offer for the fermentation production line:
Creating of manufacturing process:
- technological planning
- manufacturing and delivering of equipment
- mounting
- adjustment and commissioning
- training of personnel
- warranty and after sales service
We also accept reconstruction - technological improvement of manufacturing process using engineering solutions, producing of innovative, automatic and cost saving equipment.
Modernization - updating of equipment (changing for more compact and energy saving equipment).
After sales service of the fermentation production line:
- consulting
- equipment diagnosis
- repairing (any kind of difficulty)
- spare parts supply
- modernization
- reinstallation of units
- training of personnel
- emergency repairin
Type and Usage
We have different type fermenter and bioreactor, from lab scale to industrial scale.
We accept customized according to your requirements.
1. Lab scale single vessel fermentor bioreactor
2. Lab scale double vessel fermentor bioreactor
3. Lab scale bowl vessel fermentor bioreactor
4. Lab Scale Fermentor bioreactor Aniaml Cell Vessel
5. Multi-Fermentor bioreactor SiDoLim 6
6. In situ sterilizable Fermentor bioreactor
7. Pilot Scale Fermentor bioreactor
8. Plant scale fermentor bioreactor system
Packaging & Shipping
1.Qualified wooden package or carton for different products or as customer require.
2.Sufficient inner protection with different materials, including bubble bag, foam board and others.
3. Strict packing process to ensure the safety and completeness of the goods.
4. We have good cooperation with many international express companies such as DHL / UPS / FedEx / TNT and Other, as well as large shipping companies to provide air shipping and sea shipping. We can also arrange global shipment as clients' requirement.
Company Information
SiDoLim, Silver Double Limited is a worldwide leading OEM manufacturer and supplier of measuring instruments and automation solutions for the industrial process, engineering industry, chemicals and petrochemicals industries,and paper making industries, metallurgy and so on, and is focused on providing advanced, state-of-the-art products for our customers. We are also committed to producing cost-effective, accurate, rugged, and reliable monitors and control solutions at reasonable prices.
FAQ
1. How can you guarantee we receive a good quality?
First, we have Q/C department to control the quality from raw material to the finished products. When the machine was finished, we will send you the inspection video and pictures. Or you can come to our factory to inspect the machine before you arrange the balance of the payment.
2. Do you provide any help about the product operation?
We have English manuals and operational video, which could help you know the operation easily.
3. How about warranty?
We could make sure all of our machines with one year’s warranty and provide you with free technical support of equipment lifelong.
4. How can I get more details about this machine?
Please write all your question in the below mailbox, we will reply to you via E-mail within 12 hours.
Contact information
What’s more, the SiDoLim provides many kinds of production lines, such as:
1. Insulin Production Line
2. Vaccine Production Line
3. Antibiotics Production Line
4. Lysine Production Line
5. Biological Health Drinks Production Line(e.g. hericium drinks)
6. Any Shape of Tablet Production Line
About the production line equipment, more information, pls contact with Yoli as following contact information:
Or, Send your Inquiry Details in the Below, Click "Send " Now! Specific information and Accurate quotation are waiting for you.
If possible, you can also add skype:Yoli.zhang or whatsapp ID: 0086 18518557630 for getting more informaiton!
Welcome to contact us for more details and latest price!
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