2018 CTO Active Carbon Filter Cartridge Making Machine

Production capacity

30-60 mesh Coal carbon production speed 50-53 seconds/pc based

on 10’’,ID 38 mm,OD 63 mm.

80-200 mesh coconut shell carbon production speed 1 minute/pc

based on 10’’,ID 38 mm,OD 63 mm.

Install power

17.25 KW

Actual power

8 KW

Raw material

1.coal carbon (30-60 mesh)+LDPE 60-80 mesh (PE Glue powder)

2.coconut shell carbon (30-60 mesh)+LDPE 60-80 mesh (PE Glue

powder)

3.coconut shell carbon (80-150 mesh /80-200 mesh)+Special glue

powder (not LDPE)

Now we have used 80-200 mesh coconut shell carbon mixed special

glue,

Final CTO same with sintering carbon filter for absorbing water,

testing after 13 tons water still have 85%-90% remove residual rate.

Inner diameter (ID)

9 mm-80 mm is common,max. arrive 120 mm

Outer diameter (OD)

29-120 mm is common,max.arrive 2000 mm.  (OD larger,if ID larger

it will better for big diameter production)

Length (mm)

5’’,10’’,20’’,30’’,40’’ (adjustable on auto cutter)

Whole line N.W.

1 ton

Layout

13.5 m²,20-30 m² is better.

Voltage

Default three phase 380 V,50/60HZ,but ABB inverter accept within

350-450 V.

Description of CTO filters

Used for oil,chemical industry,electronic,medicine,air filtration and

food industry

Using life of CTO filters

3-6 months (depands on quality of water)

CTO filters usage

Remove chlorine,chemical,color,odor and micron impurity. (the third

filter in water filter machine protect Ro element)

Advantages of the CTO machine

1.Electric-saving

2.Operation easily

3.Production speed fast then common original sintering carbon

filters production

Operation data of CTO filters

Operation temperature

Filtration life

Max.operation pressure

Max.Flow

4 ^oC-52 ^oC

10’’ standard:3-6 months/2500G

10’’ Big blue:4-6 months/5500G

*Depands on water quality

Level of contaminants

100 psi

10’’ standard:2.5GPM

10’’ Big blue:5GPM

(1.5-2 kg/cm²)

Auto Mixer

1.Mix active carbon and PE binder automatically

2.Install power: 3 KW

3.Net weight:110 KG

4.ID=800 mm,H=1300 mm

5.Capacity: 100 KGS/80 KGS

6.Time control automatic

7.Material: stainless steel

Original color

Auto Feeder

1.feed raw material from mixer into extruder automatically.

2.Install power:3 KW

3.Size:3200mm*650mm*2100 mm

4.Capacity: 200-300 kgs/time

5.Net weight:150 kgs

6.Material: stainless steel

Original color

Extruder&Electric controller

1.Working table control all speed,temperature

2.Hard-toothed gear box  

( better than cycloid gear box )

3.Hight quality nitrified feed barrel and screw rod inside of extruder

4.Ceramic hearting loops instead of infrared heating loops.

5.material :stainless steel

6.Total power:9 KW

(Motor power:5KW   Heating power:4KW)

7.Color: Blue/Red,customized

A. Insdie ABB inverter to protect voltage and motor.

B. We have add force feeding device here due to coconut shell carbon itself is light

C. inside the mould and shaft we have new designed.

Water Tank

1.cooling system on working table

2.Power:0.25 KW (water pump)

3.Size:1300*700*950 mm

4.Material: stainless steel

5.Cooling water speed is adjustable

New updated:

A.We have water cooling directly

B.Add a water jacket on mould

FCA:

why do not use “air cooling”

-: after testing final find the

Final CTO filters not hard.

FCA:

When change inside water?

-:The water inside is reclying Only change water in hot summar production.

Auto Cutter

Patent No:201430489017.9

1.PLC control system

2.Motor power: 2 KW

3.Material: staniless steel

4.Size:1380*700*1380 mm

5.Length:5’’-40’’ adjustable

6.Cut diameter:28-200 mm,customized.

New updated:

About control the dust of the cutting?

-:We add a small motor connecting with cutter

When the cutter working,touch the sensor same

time the small motor will against pressure to

absorb the dust.

FCA:

Why not use a box put on

Side? Or inside for cutting?

-: after testing that is still

Have a lot dust come out,

Also from bottom to top for cutting not have pressure,

Cto filters easy breakage