Automatic Vulcanizer Machine For Rubber/ rubber vulcanizing press

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Price:$5,000.00

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Product Overview

Description





Product Description




Product Description

This machine consists of heating plate , beam and plate form , cylinder , base , hydraulic station , electrical system , etc . It meanwhile is equipped with automatic adjustable rail device , which can push out and pull in mold automatically . It is widely used to produce various kinds of rubber molded products 





Main Feature

1.The machine adopts the advanced PLC control . The working program can be set in the cabinet and machine will work according to this program

2.Most spare parts for hydraulic system are imported from Taiwan

3.Machine body casting is made of FCD 50 ductile cast iron ,which is processed by high tensile strength after aging passivation

4.The machine pillars/ columns are made of medium carbon steel , and its hardness can reach HRC55-58

5.The cartridge heater adopts three stages winding, nichrome wire , non-rusty

6.Oil seal are from Japanese NOK and Sakagmi Brand , it is wear-resisitant ,durable and oil tight

7.Main electrical elements are from Schneider France ,which can stabilize machine performance



Detailed Images




The machine structure decides its precision , service life and stability

1.The machine adopts the world advanced UG software and PO0-E3D analysis aided design to integrally cast and form the optimal design of high rigidity , tight structure and long life service

2.Heating Plate is made of deep hole processing , after carburizing process,by using the principle of heat flux,high precision , and the advantage temperature analysis of optimal design

3.Use computer CNC processing to ensure the optimal precision of design

4.Japanese technology planar average pressure correction with a highest precision up to 0.2mm

5.Heating plate/ in-and-out template adopts carburizing treatment and is completed by grinding and nitriding , long wearproof,not easy to be deformed and high planar precision





High Efficient and stable oil pressure design

1.Vacuum and plate vulcanizing series machine adopts double motors , double oil pumps, double coolers , double oil systems .

2.Unique oil circuit design with no shock and low noise during oil circuit operation to improve efficiency and reduce energy consumption

3.Unique design of high speed circuit makes slow mode locking switch stable and adjustable to adapt to different types of model

4.Oil seals from Japan in the whole plant and special oil-proof design have no oil leakage and good durability. split type fast vacuum system is faster in vacuum pump with higher rate of finished products

5.The oil circuit system has special design with no vibration , good stability , and is faster than similar machines when in-and out mold goes up and down 





Introduction on electrical

1.The machine adopts the original Japan or Germany PLC controller , concise and clear wire connection , stable and reliable operation , low fault rate

2.Full computerized monitoring function , user-friendly concept programming design , easy lively input interface , real time display system

3.Professionally design PLC output contact protection circuit board to make its internal total electric contacts work within DC5V 5mA ; Electromagnetism all adopts no site switch DC24V safe electric furnace control to ensure the control system stable and lasting

4.Electrical element adopts international standardized configuration which permanently avoid customers worries 





Uniform Temperature

1. Introduce the latest foreign digital style test high-end technology,provide higher thermodynamic property and better quality stability than traditional design

2.Electric heating , automatic short circuit current detection system breaks the circuit of electric heating temperature system and gives an automatic alert . when it has problem

3.Automatic temperature curve record , temperature control is a continuous prompt , by which improves the machine operation quality

4.Using Japanese famous brand digital temperature controller , it can control scale vein output , PID adjustable , precise humidity operation , so that the temperature is controlled 2C . The program has one week preview function 



Model
100 Ton
200 ton
250 ton
mold closing/clamping force
100 ton
200 ton
250 ton
stroke
250mm
250mm
300mm
working plate
420*460mm
550*560mm
600*650mm
cylinder diameter
250mm
355mm
400mm
horse power
7.5 HP X2
10 HP*2
10 HP*2
heater power
16.5 KW
25 KW
31 KW
total power
30 KW
42 KW
49KW
type of mold opening
UP/DOWN/IN/OUT
gross weight 
5500 kg
7000 kg
9000 kg
machine size 
2600*1800*1800mm
2900*2200*2200mm
3200*2300*2100mm
Remark: We can also design the non standard machine according to your need 


Model 
300 Ton
350 Ton
400 Ton
mold clamping force
300 ton 
350 ton
400 ton 
stroke
300mm
300mm
300mm
working plate
650*650mm
700*750mm
800*800mm
cylinder
450mm
475mm
500mm
Horse Power
10 HP*2
15 HP *2
15 HP * 2 
Heater Power
34 KW 
44 KW 
57 KW
Total power
52 kw
64 kw
79 kw
Type of mold opening
UP/DOWN/IN/OUT
gross weight
11000 kg 
14000 kg
15000 kg
machine size
3500*2500*2100mm
3900*2800*2500mm
4000*3000*2600mm
Remark: we can also customize the non standard machine according to your need 


















1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don’t hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won’t be damaged. We’ve delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.




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