Pulse bag Dust Remover for Aluminum Ingot Production Line

No

Parameters

1

Casting alloy grade

ADC12, A380, etc

2

Ingot unit weight

5.5kg±0.5kg

3

Machine unit Max. production capacity

6-7T/h (about 24 ingots/min)

4

Ingot running speed

0-3.8 m/min

5

Casting mode

Automatic liquid separation

6

Cooling method

Water spray/ mould bottom across water

7

Chain lubrication method

Hanging automatic oil adding

8

Mould heating method

Natural gas mould heater

9

Cooling water temperature

Normal temperature

10

Cooling water amount (for cycle)

About 85 m3/h

11

Cooling water consumption

About 30kg/ ton of aluminium

12

Water position pressure

≥0.25Mpa

13

Demoulding method

Air-hammer automatic beating

14

Demoulding rate

≥99%

15

Ingot temperature when demoulding

180~230ºC

16

Compressed air flow

0.8 m3/min

17

Compressed air pressure

0.5---0.6Mpa

18

Compressed air pipe diameter

60mm

19

Voltage

380V±10%/ 3P4W/ 50Hz

No

Mechanism

Item

Model and introduction

Characteristics

1

Transmission

Cycloidal needle reducer

Converter motor (4KW), Reducer output torque 8820N.m

12-tooth sprocket

12 teeth, #45 steel

High frequency treatment of tooth surface

2

Machine frame

Transimssion machine frame steel profile

120x120x4mm

Stable structure, high support strength, nice looking

Machine frame steel prifle

#14 U bar

3

Special chain

Chain

P165, 8mm thick chain, manganese steel, pin roll 40Cr

Alloy steel chain plate treated by pretension process, Fit of wheel hole and pin shaft after thermal expansion fine adjustment

4

Aluminium ingot mould

Aluminium ingot mould

Ductile iron die, CNC aluminium allow inner mould

Normal life ≥2 years, smooth surface, no hole or stomata

5

Distribution drum

Distribution drum

8 hole distributor

Made of special wear-resistant and heat-resistant cast iron, smooth running, Evenly distributed weight

Tightener

24A chain tightening

Spring automatic regulation

6

Demoulding

Demoulding shelf

Curved knife slide track mode

Demoulding rate > 99%

Air cyulinder

customized

High temperature resistance, shock resistance

Knocking hammer

Self made

Photoelectric control

7

Cooling

Water spray cooling

Good crystallinity and easy demoulding

Pipeline, valve

Supplied by the buyer

8

Standard parts

Bearing seat, transmission chain, fastener

National standard/ reliable brand

9

Electric control

Control components

Photocell Omron, contactor and main component Schneider