Custom Polyurethane Pipeline Conveyor V Rollers

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Product Overview

Description


Product Description

What are specifications and advantages of Polyurethane Pipeline Conveyor V Rollers?


PEPSEN designs and manufactures wide range of custom molded polyurethane roller for heavy-duty pipeline applications. Rollers can be made of many different thicknesses, sizes, colors and hardness from shore 10A to 80D.



How does Polyurethane Pipeline Roller Works?

Pipeline Rollers are the key parts of equipment used for supporting pipes that transmit petroleum products, crude oil, and natural gas to destinations worldwide. They are used to guide the tubes during installation and to center the piping accurately. They are designed to protect the pipe exterior and minimize drag as the pipe is pulled through horizontal drill holes. The rollers are available in a variety of sizes and types, depending on what the pipeline will carry. They are a cost-efficient, long-lasting solution to pipe laying applications.



Which Industries Benefit From the Use of Pipeline Rollers?

Oil & Gas – The oil industry is born with pipelines. They are the ways that allows pumped crude oil to be transferred from drill sites to processing facilities to refineries. Oil & gas pipelines traverse the world.

Natural Gas Companies – The safest and most efficient delivery system for natural gas to homes and business is via an underground pipeline.

Electric utilities – Used where heavy duty electric lines are installed. The polyurethane rollers, besides being superior to plastic, steel, and rubber are non-sparking and an excellent insulator material.

Horizontal Directional Drilling Industries – For use when drilling horizontal oil & gas wells, or laying conduit.

Marine Applications – Rollers are used in both shallow and deep water pipe barge installations, as well as offshore oil wells and other facilities.



Why Is Polyurethane the Ideal Material for These Applications?

Polyurethane is an ideal material that is used in the manufacturing of pipeline rollers for a many reasons. First it is extremely durable. Polyurethane is designed for a variety of rigorous applications and hazardous settings. Directional drilling is often done in bitterly cold areas with ice and snow, though it is often employed in dangerously hot areas as well. Polyurethane can shrug both extremes off, resisting snow and moisture infiltration, as well as intense heat. Polyurethane also resists abrasions and pressure damage, and will bounce back quickly following an impact.


Detailed Requirement

What Is the hardness range of polyurethane? 

Which colors can we offer? 

Which polyurethane formulas can we offer? 

Application Specific Polyurethane Formulation for:

•\tAbrasion resistant

•\tHigh rebound

•\tLow compression set

•\tHigh load capacity

•\tHigh temperature

•\tExcellent dynamic mechanical formulation

•\tOil resistance

•\tSolvent resistance

•\tHydrolysis resistance

•\tFire retardancy , anti-static, antioxidant, mildew resistance, anti-aging, lubrication and many more...

Production Facility
Service Advantages

Why choose us ?

•\tQuick response in 12 hours


•\tReliable imported raw material 


•\tStrict analysis and testings on raw material before production


•\tAssistance from first idea through prototype


• First prototype inspection after mould and before volume production

•\tQuick delivery of prototypes or production needs

•\tDesign assistance and parts consolidation

•\tIn-house mold design (Insert, polyurethane, urethane molding)

•\tIn-house formulations to provide the best possible urethane for your application

•\tLow-cost tooling


•\tOver 20 years of in-house experience


•\tReliable after-sales service and support

Testing Instrument
Company Profile

Shanghai Pepsen Polyurethane Co., Ltd. (ISO9001:2008 Certified manufacturer, audited by Bureau Veritas , registered capital of RMB 5 million, over 3400 square meters of manufacturing floor space) was established in 1997, located in Shanghai, China. PEPSEN specialize in researching and manufacturing high performance standard and custom mold casting polyurethane elastomer products. Moreover, PEPSEN manufacture some polyurethane products that meet SGS and RoHS approved material specifications. Trust us! PEPSEN engineering staffs have more than 20 years experience of custom casting molded polyurethane production. 


Our Team 

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FAQ

Q1: Are you Factory?

A1: Yes, we are a factory focusing on polyurethane for 20 years.



Q2: How many workers in your factory?

A3: We have 85 workers and 80% of them have been working for us over 5 years.



Q3: Are customized and small order available?

A2: Yes, samples or drawings are enough. Either 1pcs or 1000pcs are available.



Q4: How do you make QC control?

A4: We have 10 inspectors inspect from raw material, sample, operation, semi-product to final product.



Q5: How do you deal with complaint from customers?

A5: We replace order or make reimbursement if it is our responsibilities.


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