63HRC white iron wear plates for Chute and Hopper Liner Protection(700HB)

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Product Overview

Description


White iron wear plates/Laminated wear plate


White iron Laminated Wear Plates, white iron wear plates, notched wear plates


 


Bottom and Runner Protection for Shovels and Buckets. The Skid Bar is available in various lengths, widths and sizes, wherein the surface of the bar is smoothly shaped.

 


Wear Plates


Typical applications of Wear Plates include Discharge Chutes, Hoppers, Rock Boxes, Excavator Buckets, Loader Buckets, Dragline Buckets, Face Shovel Buckets, Spider Arm Guards on Crushers.


 


Liner protection\\


 


Hyster produce three kinds of wear plates to the mining and quarry market:


 


>> White iron laminated wear plates/Domite wear plates


 


They combine very high wear resistant qualities of a high white iron plate(ASTM A532 15/3CrMo, 700BHN-63HRC) with a weldable & high impact toughness mild steel plate through vacuum brazing to create a product that is exceptionally resistant to impact and abrasion while retaining.


 


For different work conditions, we can control the thickness of the layer to reach the overall performance requirements, thus, at the same time, satisfy the abrasion-resisting demand and structural requirement of the wear-resistant parts, then to realize the efficient use of the scarce resources. Most usual thickness ranges from 15mm to 90mm.


 


































Item No.SizeDimension(mm)N.W.
(kg)
(mm)ABCDE
Minimum thickness 12mm
(6mm white iron + 6mm mild steel base)
Maximum thickness 160mm
Maximum dimension without splice L x W: 900x600mm
Washers, Nuts, Studs, Threads, Holes are available.

 


1216


>> Nihard Wear Plates/liners


 


NiHard is a well-established white iron product alloyed with nickel and chromium to give significant abrasion and impact resistant properties. The structure of NiHard is composed of iron and chromium carbides, fixed in a matrix rendered martensitic by the nickel content. This structure allows NiHard to be utilised in abrasive and high impact conditions found throughout the construction, mining, manufacturing and mineral processing industries. 


 


Our NiHard products include billets and liner plates that can be made to the customers' specification or supplied from our range of stock sizes. Our NiHard products can be custom designed to meet any situation regardless of any size and shape concerns. We can also supply cut and shaped liners to be strategically placed on fixed plant equipment so that a unique wear package can be created, maximising wear life. This makes NiHard the perfect material for chutes, drop boxes, bin and hopper liners.


 


We primarily supplies cast billet and liner plates produced to the NiHard 4 specifications. 


However, we can produce billets and liner plates from the following alloys on special request:


 


   > NiHard 1 & 2


   > 27 Chrome Alloy 


   > 15/3 White Iron


IMG_20160919_16283333


>> Chromium Carbide Overlay Wear Plates


 


OVERLAY-PLATE is welded by Chromium carbide overlay on a mild steel backing plate. Manufactured by our own design's welding machine with exclusive technique. 


OVERLAY-PLATE has excellent performance in abrasion and impact.


Standard sheet size we can produce is 1500x3000mm, 1200x2400mm.


Thickness we can produce 4+4, 6+4, 6+6, 8+5, 8+6, 10+5, 10+9, 10+10, 12+12, 12+17, 10+20.


wear plate!overlay wear plate#1500X3000MM(xjt)02


Note:


1. Other sizes can be made on request.


2. Liners can be cut to size on request.


3. Bolts/Nuts/Washers are available on request.


4. Holes are to suit M20 fishtail bolt


 




 

 


A. Material:


Wear portion is white iron(high chrome carbide). ASTM A532 15/3CrMo.


Impact portion is Q235 mild steel or Equivalent.


 


B. Chemical Composition




























C



Cr



Mn



Mo



Cu



P



Si



S



B.V.Nb



2.5-3.5



15-18



0.5-1.0



0.5-2.5



0.5-1.0



0.02max



0.5-1.0



0.02max



0.1-0.5



 


 


 


 


C. Mechanical Property:


1) Tensile Strength                    630Mpa Min.


2) Shearing Strength                 250Mpa Min.


3) Hardness                               63 HRC


 


D. Microstructure


Micstructure.jpg


E. Application




Typical Application


In every case, we enable customers to:


 1. Reduce downtime due to unscheduled break downs


 2. Save on equipment cost & renewal costs

 3. Save man hours on maintenance

 4. Minimising & eliminating lost production

 5. Increase their bottom line by achieving savings in all of the above

 

Typical Data Numbers: 


Hyster Made White Iron Wear Parts >>


  Usage life is 50% greater than that of Ni Hard Irons.


  At least 7 times longer than A.R. type steels 360/400 BHN


  5 times the wear rate of Manganese Steel


  3 times the wear rate of Tapco Weld Hardfacing


  4 times the wear rate of Astralloy-Vulcan


  16 times the wear rate of Carbon Steel


  3 times the wear rate of 500 BHN A.R. Plat


Bimetallic White Iron Wear Plate Usage Life is Three Times Higher Than Overlay Wear Plates!!


Applications---Typical applications include the following for the Sugar, Mining, Quarrying, Re-cycling, Aggregate and other Heavy Industries (to name only a few of the countless applications):


Chute Linings                        Apron Feeder Liners                Dump& Crusher Hoppers


Distribution Plates                 Rock Box Liners                      Crusher Chutes/Bars


Conveyor Transfer Points        Knife Inserts                         Feeders


Loaders                                 Flop Gates                            Draglines& Shovels


Hammer Mill Inserts              Wear Aprons/Pads                  Dump Hoppers & Crusher Hoppers


Rolling Mill Guides                  Jaw Crusher Check Plates       Skid Plates


Screen Plates                         Drag Line Bucket Liners          Coal Transfer& Tripper Chutes


Surge Bin& Bucket& Trough Liners                  Rock Box& Hopper Edges/Liners


Skip& Loader& Truck Bed Liners                      Lip& Adaptor Protectors


applications


feeder.jpgGrizzly Feeder Bar Caps.jpg=Liner protection.jpg 




Application.jpgApplication-2.jpg


 

 


Company Information


Hunan Hyster Material Technology Co., LTD., founded in 1995, we are a professional manufacturer & exporter of Bi-metallic wear blocks/plates, Bimetallic wear pipes, Chocky bars, Wear buttons(white iron vacuum brazed onto mild steel, 63HRC/700BHN), Chromium carbide overlay wear plates, Ni-hard castings/plates, Tungsten carbide castings for Mining, Quarrying, and other heavy industries. We are located in New and High-Tech Development Zones of Changsha city, capital of Hunan province, middle of China.


 


The company has passed the ISO9001:2008 certificate, quality is very important to the development of Hyster. The company strictly operate according to the ‘Integrity, Dedication, Innovation, Efficiency’ business philosophy. Over 95% products have been sold to Australia, Canada, Brazil, America, Chile, Argentina, South Africa, Indonesia, Thailand, Mexico, Russia, Holland, as well as many other countries and areas. 





Our Services


Hyster offer our clients a wide range of wear products and professional wear solutions. We also welcome custom made one off's and consumables.

Some of our products and services:
  --Wear plates, wear liners-Nihard wear liners, white iron wear liners, bimetallic wear liners

  --Chocky bars and wear buttons
 
  --Wear blocks, wear bars
 
  --Custom made wear liners
 
  --Bucket repair and protection
 
  --Full Fabrication services
 
  --Sugar mill hammer tips
 
  --Drilling, milling or machining
 
  --Casting/Investment casting
 
  --Fast service and timely delivery


 


Following are our laminated wear blocks:


Laminated wear blocks---the most common types are:
  1)
 Chocky bars (CB 25. CB40, CB50, CB65, CB80, CB90, CB100, CB130. CB150)
  2)
 Standard wear bars (DLP201A, DLP 125, DLP184, DLP528, DLP619, DLP451, DLP450, DLP2230, DLP2017, DLP4, DLP919, DLP1191, DLP515, DLP200, DLP271, DLP270, DLP508, DLP115, DLP337, DLP1101, DLP343 )
  3)
 Shaped wear bars
  4)
 Wear buttons& donuts(WB60, WB75, WB90, WB110, WB115, WB150, DLP1920, DLP1921, DLP1994, DLP2196)
  5)
 Shredder/Grinder hammer tips (DLP1654,90X90X50mm; DLP653,90X90X45mm; DLP1927, 90X90X55mm)
  6)
 Bi-metallic wear plates
  7)
 Knife edges(DLP1065-22, 203X22X50MM; DLP1265-22,305X22X50MM; DLP1065A-16, 203x16x50mm, DLP1065A-25, 203x25x62mm; DLP1265A-25, 305x25x56mm)
  8)
 Skid bars, skid blocks(DLP412, 250x150x45mm; DLP413, 200x150x45mm; DLP414, 250x250x45mm)
  9) Wafer strips, WS25, WS40, WS50, WS65;
 10) Elbow wear blocks
 11) Other sizes and shapes
 12) Multi-function gradient cutter tooth
 13) Rockbox liners
 14) Micro-ledges


 


 


We also produce Chromium Carbide Overlay wear plates:


 1) Standard sheet size 1500x3000mm / 1200x2400mm / 1480x3050mm


 2) Thickness available: 4+4(8mm), 6+4(10mm), 6+6(12mm), 8+5(13mm), 8+6(14mm), 10+5(15mm), 10+9(19mm), 10+10(20mm), 12+12(24mm), 12+17(29mm), 20+10(30mm)


 3) Hardness: 58-62HRC and 62-65HRC





Packaging & Shipping


Packing Material:


 Option 1. Poly-wood crates, Poly-wood pallets and Oil film, fastening belt.


 Option 2. Carton, PVC, fastening belt.


 


Packing Photos:


wear bar-2.jpg  packing-1.jpg


 


QQ20160301152649.jpg  DSCF9809.jpg


 


Delivery term: 


 1) FOB Shanghai/Ningbo/Shenzhen/Guangdong, China. Other ocean port is also available.


 2) CFR/CIF ocean delivery to destination port.


 3) Express delivery such as DHL, UPS, TNT, FedEx.


 4) Ex-Work Changsha warehouse.




 

 


Quality Guarantee


Quality Guarantee


 


Quality Report to be submit ahead of delivery: include Metallographic Analysis & Hardness & Chemical Composition Analysis & Welding Quality(UT) & Dimensions & G65 Dry Sand/Rubber Wheel Abrasion Test. 12 month warranty on quality.


 


The company is certified with ISO9001:2015. We have a dedicated R&D team that can tailor various products with special requirements (such as wear resistance, corrosion resistance, impact resistance, heat resistance, etc.) and provide professional wear resistance solutions. Since its establishment, the company has carried out a lot of experiments on improving the wear resistance and composite bonding strength, various heat treatment technology on different products, and the selection of wear-resistant alloys under different working conditions. The production process and product performance are continuously optimized.


 





HYSTER MARKET


Over 95% products have been sold to nearly 300 customers in more than 40 countries and regions, such as Australia, Canada, Brazil, America, Chile, Argentina, South Africa, Indonesia, Thailand, Mexico, Russia, Holland, as well as many other countries and areas.


 


The main industries we serve:


  -Mining & Quarrying


  -Construction


  -Crushing


  -Dredging


  -Cement


  -Sugar Mill


  -Steel plant


  -Oil & Gas


 


 


Hyster Markets 





Contact Us



Mrs. Shing Xiao 
| technical sales manager


 


Shing2019


 


 




 

 

 

 

 

0.1947 s.