100kg Small Bar Hotel Soap Making Machine

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Product Overview

Description


Product Description

We have 2 types of small soap making machine: Vertical Type and Horizontal Type.

Vertical Type is as following:

Horizontal Type as following:

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Main Machines List
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No
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Machine
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Optional
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Z1
\t
XZJ15 Amalgamator
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XZJ50 XZJ100 XZJ450 NHJ50 NHJ100 NHJ250 NHJ450 NHJ750
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Z2
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S150 Three Roll Mill
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S150 S260  S405AP;  Diagnal Roll Mill XS260 XS440A XS440
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Z3
\t
XCT100 Duplex Plodder
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XCT300, XCT500,XCT1000,XCT2000, XCT3000, XCT4000
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Z4
\t
XD120 or XPD120 Stamper
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XLD280, XLD400, XLD480
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M5
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Mould for Stamper
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\t
F6
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S100-WL Low Temperature Chiller
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\t
Specifications
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Type
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LSW100 Vertical Type
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LSL50 Horizontal Type
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LSL100 Horizontal Type
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Capacity
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50-80kg/h
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50kg/h
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100kg/h
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Screw diameter
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120mm
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80mm+80mm
\t
120mm+120mm
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Power
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380V, 3P+PE,50Hz

Detailed Machines' photos

 Z1: Mixer/ Amalgamator XZJ15 

This machine adopts single shaft double paddle form, the mixing capacity is 15kg/batch, any parts contact with soap material adopt high quality stainless steel. The motor and reducer coupled together.

Motor power is 1.5KW

Amalgamator/Mixer

 TSingle shaft two blade type paddle,driven by the motor through the gear box and rotates continuously to mix soap noodles, flakes and liquid or solid addtives.

Optional: Two "Sigma" mixing blades are cpimter rotatomg and different speedsto help to fully mix the materials.

Z2.  Three Roll Mill S150 

The roller diameter is φ150mm, the roller adopts stainless steel whose surface material is treated by cold and hard treatment, the roller is antifriction and anticorrosion, easy to adjust the clearance, dependable and reliable.

Motor Power is 3.0KW

Horizontal 3 Roll Mill.

The 3 rolls are horizontally mounted, rotating at different speeds.

Optional : Diagnal 3 Roll Mill.

The 3 rolls are mounted diagnally, cooling effect is enhanced by more soap contact area with the rolls compared with horizontal type

Z4.  Duplex Plodder XCT100 

This machine has two stages, driven by independent driving and transmission system. The first plodder is acting as a simplex refiner to make soap pellets in the vacuum condition. In the final plodder, the soap is pressed and extruded out in billets through the orifice to feed the downstream cutter or stamper. The integrated motor and gear box has higher driving efficiency, and with specially designed sealing, it can avoid the oil leakage from the gearbox into the screw chamber to cause soap contamination. The lengthened screw chamer design can reach 1:6 for the screw diameter vs effective barrel length, which can extrude the material effectively and increase the compactness. The barrel inner body is made of high quality seamless stainless steel, without any water leakage. The refining plate or net can be installed on the first plodder front part to enforce the martial refining effects to optimization. The final plodder speed can be adjusted by VFD. There is a level sensor on the vacuum chamber door to realize the auto run and stop control of the first plodder. Specially designed and continuously improved water cooling system and the different screw inner diameter and pitch design are especially suitable for the laundry soap and toilet soap. Except the aluminum screws, all parts contacting with soap are made of high quality stainless steel.

Duplex Single Worm Vacuum plodder.

Optional : Duplex Twin Worm Vacuum Plodder.

2 stages and each stage has double screws which has large output capacity.

Z5. Stamper  

This machine is for soap shape forming. This type is re-designed and improved based on the original XD120 stamper by using linear guide rails, so the friction force is only 1/20 of the original cast iron V shape rails. The transmission parts have been enlarged to enforce the stamping function. And the biggest soap can be 300g. It has the advantages of smooth running, low vibration and noise,high productivity and long working life.The speed can be adjusted by VFD according to upstream plodder output speed and the bar weight. It has infeed and discharge conveyors.


XPD120 semi-automaticType:

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Type
\t
XPD120
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Speed (bpm)  
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50-120
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Soap Weight (g)  
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10-300
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Power (KW)
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3
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Dimensions(LxWxH,mm)
\t
1450x950x1150
\t
Weight (kg)
\t
1200

Optional :  XD120 automatic type:



M6. Mould:


M1. Mould for Embossing Cutter


F7. S100-WL Low Temperature Chiller

M2. Mould for XLD Type Stamper

It can refrigerate the cooling liquid rapidly, and feed the cooling liquids to the heat exchanger by the pump. This machine is mainly used on XPD120 stapmers. The compressor uses the famous product of France. This machine has the advantages of high efficiency, energy saving, low vibration and reliable performance etc.

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Type  
\t
S100-WL
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Working Temperature (℃) 
\t
-20
\t
Cooling Capacity (cal)
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6800
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Compressor Power (KW)
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3.7
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Dimensions(LxWxH,mm) 
\t
1450x820x1060
Our Company

1, As P&G's global strategic partner and appointed supplier for soap, toothpaste and packaging machinery, we've been serving P&G's factories world-wide.
2, Set up the global sales and after-sales network, serving more than 700 customers in more than 50 countries, including of P&G, Unilever, Reckitt Benckiser, Wilmar, Colgate, NICE, EVYAP, WINGS, GIV, NUVO, etc.



Certifications

Classified as best credit rating of AAA, certificated by ISO9001: 2008, got CE and UL with C3+ safety standards.

Our Service

1, Warranty: One year after shipment.

2, After-sales Service:

1) Before installation, the seller will provide the layout drawing, and information of total line power, individual machine power, power connections, water & air input and output position, total water consumption. 

2) After the machines arrival in buyer site and put into position, the buyer must connect the water, electricity, air and vacuum gas with the machines, then the seller shall send 3~4 technicians to help start-up the line for production, on-line training and production supervision. The buyer shall pay below service ratings, as well as round-trip transportation from our factory to buyer's factory, the visa application fee, food, transportation and accommodation.

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