3D double step lattice truss girder welding machine

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Product Overview

Description

DESCRIPTION [ 3D Truss girder welding machines, lattice girders welding machines ]

 3D truss girder welding machine, also named lattice girder welding line, the Lattice girder welding machines produce standard lattice girders, thrust girders and wall girders.

 

Machine composition:

 

The Triangular-lattice-girders are made from high tensile reinforcing bar, Lattice Girders being with a typical design comprising of one top bar (8-16mm), two bottom bars (8-12mm) and inclined ‘zigzag’ bars (8mm). The Lattice girders are made to your specification so we can accommodate virtually any height, width and length.

The Lattice girder welding machines produce standard lattice girders, thrust girders and wall girders.

Lattice girder applications: Often used in permanent precast concrete formwork to in-situ slabs, lattice girders provide rigidity to the unit and acts as a mechanical fixing between the precast formwork and the in-situ concrete.

Layout plan: Line wire pay-off → Line wire straightening unit → rod bending unit → welding system → cutting system → truss girder collector

1). Line wire pay-off: Max. Capacity: 1500Kg for each set.

2). Line wire straightening unit

 Each set can be controlled separately.

 Emergency stop switch, keep personnel and equipment away from damage.

3). Inclined beading bending & molding structure: the height of the truss bridge is adjustable

4). Welding system

Set on the top and bottom side, motor control, adjusting the height of the truss bridge

Adopting Pneumatic control system

5). Truss bridge cutting: Auto cutting in-phase, high efficiency

6). Material receiving system: Automatic material receiving & stacking system, chain type driving

7). Control system

²  PLC control

²  Electronical Component (Siemens brand)

²  Set jointing control centre, fault a ming function

²  All jointing data can be set and adjust facility

²  including electronic control cabinet, operation platform.

 

ADVANTAGES [lattice girder welding plants, lattice-girders welding machines] 

  • Extremely short times for changing of height and dimensions.
  • Setting of welding control via monitor and examination of welding points.
  • Special welding electrodes which are not replaced when worn out but simply turned forward by one increment.
  • High reliability of the process due to flexible stacking for girder packs of different lengths.
  • Stacking by order reference is possible.
  • Easy maintenance of all plant components.
  • Automatic reminder of maintenance upon reaching preset output meters.

PARAMETER [steel rebar lattice girders welders, truss girders welding machines] 

 

TECHNICAL CHARACTERISTICS

Power supply voltage

380V ± 10% – 50Hz±1%

Installed power-welding

800KVA (Average: 80KVA)

Installed power for rest of machine

90KW

Air

Consumption (filtered, dried, no water, no oil)

3.5m3/min

Operational pressure (constant)

0.8Mpa

Water

Consumption (clean, filtered, no residues, no calcium, no deposits)

3.5m3/min

Min pressure (constant)

0.2 – 0.3Mpa

Max temperature at inlet

30°C

Ambient conditions*

Temperature

0 – 40°C

Altitude

<1000m.a.s.l.

MATERIAL CHARACTERISTICS

Material type

FeB44K, FeB32K, FeB38K (weldable)

Unitary yield stress

Max 600N/mm2

Unitary tensile stress

Max 700N/mm2

Elongation

>14%

Longitudinal wire diameter (upper)

6mm–16mm

Longitudinal wire diameter (lower)

6mm–16mm

Diagonal wire diameter

4mm– 5.5mm

GIRDER PRODUCTION LINE

Production rate (maximum)

5m/min

Girder height

100mm– 400mm

Girder internal base width

80mm

Pace/stroke

400mm/weld

Diagonal spacing

200mm

Girder length

6m or at customer’s requirement

Cutting length

Multiples of 200mm

 

PRODUCTS SHOW  steel lattice girders welding machines ] 

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ABOUT DELIEVERY [ lattice girder production line]

 



OUR EXHIBITION [steel rebar lattice girders welders, truss girders welding machines] 

(1)

— FAQ  [steel rebar lattice girders welders, truss girders welding machines] 

1. How long will your engineer reach our factory?

Within one week after machine arrival your factory.

2. How many days will you finish installing ?

Normally we will finish installation and training within 7 days. Machine installation only need 1-2 days. The left time just training your workers.

3. What should we charge for your engineer?

You should charge for the air tickets, hotel, food and also their salary 100USD one day per person.

4. How long is your machine's warranty period?

All our machine have one year guarantee, starting from the machine finished installation.

5. How could we do after one year warranty period?

We can also do service for you, but you need pay for spare parts and engineer's cost.

6. How could we do if the parts broken within warranty?

We would express the free replacement parts during the warranty date.

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