Zhucheng Yifu Machinery Co.,Ltd High Quality Potato Chips production line , Frozen French Fries Production Line French fries processing line: 1: Equipment function and technical parameters: I.Feeding machine Feeding machine is the key equipment to realize the continuous feeding, it can feed the raw material from the hopper to the vibrating cloth sieve. Equipment external dimension: long 2200mm wide 700mm high 1500mm The frame of the equipment is formed by cold bending of stainless steel plate with a thickness of 2.5 mm and 304 stainless steel. Stainless steel plate bandwidth 600mm for easy cleaning Gear, bearing all used 304 stainless steel material The frame is made of stainless steel industrial square pipe, specification 50m 50m 3 RV reducer with power of 0.55kW, manual speed regulation The bottom of the equipment is equipped with a water tray, so that the excess water reflux to the workshop drainage system.
FULL PRODUCTION LINE FOR FRENCH FRIES , POTATO CHIPS 500KG MIN II:Roller cleaning machine 1. Machine size: long 3000mm wide 900mm high 1300mm 2 . The driving body is made of 304 stainless steel industrial square pipe , and the specification is 60 * 60 * 3mm . 3. Ten nylon wool sticks with long 2000mm diameter 130mm were used. 4. The interior design has the spiral twist dragon, the material 304 stainless steel manufacture. 5. The transmission system adopts the motor with power of 4kw. Sprinkler system is provided above the equipment.
III. Delivery lines 1. Machine size: long 3000mm wide 700mm high 900mm 2. The industrial square pipe of 40*60*3mm is used in the driving of the machine. 3. The conveyor belt adopts food grade pvc belt with a width of 600 mm. 4.transmission adopts RV reducer, manual speed control is adopted for speed and power 0.55kw.. IV. Cutting machine 1. Unit size: 1060* 690*1040mm 2. The machine is made of stainless steel. 3. Yield 1000kg/h 4 . Power 1.5kw 5. Blade with steel blade V. Bubble cleaning line The total length of the equipment is 4000mm, the width is 1300mm, the height is 2000mm; Cleaning tank size: long 3500mm, wide 1160mm, deep 450 mm, plate thickness 2.5mm 304 stainless steel; The bottom of the flume is designed as V groove for convenient discharge, and the diameter of valve is 60mm stainless steel valve. The frame is made of 60*60*3mm stainless steel square tube welded and made of 304 stainless steel. The bubble generator adopts 3KW high pressure fan and the air pipe is the diameter 76mm industrial polishing tube. Bubble cleaning machine is designed for single-layer drive, stainless steel plate mesh belt, easy cleaning, wide 1000mm The screen frame of the cleaning machine is formed by cold bending of thick 2.5mm 304 plate. At the same time, the upper part of the net belt is designed with a baffle, which is convenient for discharging materials. Use synchronous lifting mode to prevent side deviation of belt frame when lifting Mesh belt drive motor 1.1KW needle reducer, lifting 0.75KW, RV reducer. FULL PRODUCTION LINE FOR FRENCH FRIES , POTATO CHIPS 500KG MIN The distribution box is made of stainless steel welding and the brand of Delixi electric appliance. The side overflowsport is designed for cleaning machine, which can remove foam and booty conveniently and achieve the purpose of cleaning. The design of tap water flushing nozzle on the inclined surface of discharging material, so that the surface of the product can be polluted by spraying High Quality Potato Chips production line , Frozen French Fries Production Line VI. Blanching thread 1.External dimension: long 4500mm wide 1300mm high 2000mm 2, hot groove: long 3000mm wide 1160mm deep 450 mm, groove plate thickness 2.5mm 304 stainless steel plate cold forming.the column is made of 60*60*3mm 304 stainless steel industrial pipe 3.Two sides of the insulation layer thickness 60mm aluminum silicate, to prevent heat loss. 4.The insulation layer is protected by thick 0.6mm stainless steel plate to prevent water and moisture insulation. 5, the outer packing uses the inlay type packing board, thick 1.2mm 304 stainless steel 6.Design with movable bottom casters and fixed bottom gongs 7.Steam heating adopts direct heating 8.The design has the temperature automatic control, the control adopts the solenoid valve port 9.Conveyor belt of stainless steel plate, punching diameter of 4mm, wide 1000mm 10.Double layer conveyer network to prevent the product from floating when blanching, the phenomenon of discharge can not occur 11.The upper part is designed with an integral exhaust insulation system with two ends of high rise type 12.The lifting mechanism is synchronous to prevent the phenomenon of lateral shift. 13.Drive motor 1.1kW needle and thread reducer, lift 1.1kW reducer Cold bending of the distribution box with stainless steel 14.Delixi brand of electrical appliances, temperature control of Shanghai Olympic instrument intelligent temperature control, frequency conversion Shenzhen Sifang brand; Design a discharge flushing nozzle to prevent dirt from sticking on top of the product. High Quality Potato Chips production line , Frozen French Fries Production Line VII. Three reverse air main lines Overall design requirements: 1, device number: PTFG-5000 2, equipment performance: use high-pressure fan to dry the product. 3, time control range: 3-5 minutes, time conversion adjustable. 4, equipment shape size (long * wide * high: 5000mm / 1200mm / 1400mm). 5, the width of the conveyor belt is 1: 1000 mm. 6, the form of conveyor belt: chain drive stainless steel wire winding spiral mesh belt. Equipment specific parameters: a. Conveyor belt and belt bracket part: and the frequency conversion speed control of the conveyor belt is controlled . Conveyor belt parameters: net tape pitch 5 mm, pitch 12 mm, serial axis 8 mm, wheelbase 100 mm, chain 25. 4 mm, wide 1000mm Conveyor belt support part of the 4 mm thick stainless steel plate cold-formed from the docking, the overall structure strong and beautiful. b. Air drying: In the air-drying part, 8 typhoon blade fan was used for 3 times of air-blowing and leachate operation on the surface water of the product.
FULL POTATO CHIPS PRODUCTION LINE 500KG MIN, POTATO CHIPS 500KG MIN
VIII. Feeder Machine is the key equipment to realize the continuous feeding, it can feed the raw material from the hopper to the vibrating cloth sieve. External dimension of equipment : long 2200mm wide , high 1300mm high The frame of the equipment is formed by cold bending of stainless steel plate with a thickness of 2.5 mm and 304 stainless steel. Stainless steel plate bandwidth 800mm for easy cleaning Gear, bearing all used 304 stainless steel materia The frame is made of stainless steel industrial square pipe, specification 50m 50m 3 RV reducer wth power of 0.55kW, manual speed regulation The bottom of the equipment is equipped with a water tray, so that the excess water reflux to the workshop drainage system. High Quality Potato Chips production line , Frozen French Fries Production Line IX. Introduction to fried equipment: The frying equipment is a relatively advanced frying equipment which is produced by combining the foreign technology with the production technology of Pengford Company. Frying equipment: Production products: French fries, potato chips, compound potato chips and other products. The frying equipment is electrically heated. Fried electromechanical heating power is 320kW, the other 10 KW drive, a total of 320kW. The frying temperature is 150 ℃-230 ℃. Temperature control range: room temperature-230 ℃ (intelligent temperature control) The precision of temperature control is ±1 ℃. The minimum time of frying is 300 KG-500KG / h. Food frying process time: 2 minutes 6 minutes. The frying time of food is to use the conveyor belt to adjust quickly and slowly, and to adjust the frying time for variable frequency speed regulation, and the time can be set. Equipment external dimensions: long 10000mm wide 1280mm 2000mm. The bandwidth of the frying machine conveyer network is 800mmm. Frying conveyor belt form: stainless steel coated mesh belt pitch 6mm pitch 12mm chain 25.4mm B mesh scraping type. Fryer body part: The whole tank of the frying machine is designed with thick 5mm304 stainless steel and welded once. The slot frame is made of 80*80*3mm stainless steel square pipe welding. The insulation layer is insulated with thick 80mm aluminum silicate. The outer packing of fryer is made of thick 1.5mm304 stainless steel plate by cold bending. The pot body welding adopts 304 wire welding to prevent material inconsistency from cracking. The oil frying machine is placed at the bottom of the oil tank on the side of the frying machine. The frying machine is designed with three oil-flushing circulators to prevent the product from floating and causing residual phenomena. All welding parts of frying machine are fish scale welding. The frying hood is designed as a full sealing head to prevent the oil fume from overflowing. The frying hood is designed to adjust the fume cover clearance at any time. Conveyor belt section: The conveyor belt rack is made of thick 4mm304 stainless steel plate with cold bending and divided into two layers. The conveyor belt is designed for upper and lower layers, and the intermediate frying space is 80 mm. The heating upwarping device is used in the upper part of the conveyor belt, which can prevent the bending of the stainless steel hot rising belt frame during the heating process. Conveyor belt is made of stainless steel 304, chain 25.4 mm, pitch 6 mm, pitch 12 mm, shaft 7 mm, wheelbase 100 mm. Stainless steel bracket for mesh support The drive is designed with two sets, and the top and bottom can be adjusted separately. The conveyer belt rotates all adopt the stainless steel bearing standard national standard. 4. lifting frame part: The frying machine is designed with two sets of lifting mechanism, and the company's patent is synchronously raised to prevent lateral movement. The column is formed by cold bending of 304 stainless steel plate , and the plate thickness is 3mm . Four-axis linkage design is used to elevate absolute synchronization. Stainless steel chain is used to lift the load and the position is accurate. Lifting part can achieve three synchronous, refers to smoke cover, Internet belt frame, off the mesh belt frame. Can also be raised separately, easy to clean. The lifting motor adopts two sets of reducer and one set of main transmission mode. The lifting motor adopts the national standard speed reducer, the motor power is 1.1 KW. The lifting mechanism is designed to operate on the operating screen, all using program control, setting the upper and lower limit to prevent the lifting overrun. Bottom scraping system: FULL POTATO CHIPS PRODUCTION LINE 500KG MIN
This frying machine adopts bottom B type net with slag scraping type.
The slag-scraping chain is designed to synchronize the running device to prevent the side deviation of the net band.
The net chain design bottom flat scraping type, can reduce the drag produced by scraping slag, realizes the scrape slag clean and does not wear, prevents the broken chain phenomenon. The slag scraping is designed as slag after discharging, that is, straight scraping. Scraper drive design on the side of slag head, convenient maintenance.
The scraping plate is made of square polytetrafluorine and stainless steel skeleton to prevent bending and reduce the wear and friction of the bottom plate of the frying machine. High Quality Potato Chips production line , Frozen French Fries Production Line Smoke exhaust system : The frying equipment smoke cover is designed with two ends of high hoisting smoke cover, with no smoke outlet in the middle, which can realize the heat preservation of the frying machine and save energy.
The lam black hood is designed as 2mm thick 304 stainless steel plate formed by cold bending with the shape of upper triangle design. It is convenient for distilled water to flow along the wall of the hood to the connecting flume. The two ends of the hood are equipped with exhaust pipe with a diameter of 260 mm and a regulating valve. The design length of each exhaust pipe is 6000mm.2 exhaust pipe and the upper part of the exhaust pipe is designed to draw oil fume fan. Heating part: Frying machine designed two-channel temperature measurement, respectively control their own temperature.
Frying machine used 10 groups of stainless steel heating pipe, heating power 270 KW, each group 27 KW. Heating pipe diameter 12 mm, 304 stainless steel material. Heating pipe for the pot production and processing, by my company technical drawings. The eating part is controlled by two groups of modules. The electric heating part is designed in the lower part of the lower layer of the frying machine and the part of the scraper belt. The electric heating part is controlled by 10 channels, each with separate switches to facilitate arbitrary setting of electric heating power, and to adapt to different power grids. Oil filtration system part: Design an external vacuum filter, filter model PFTJ-800. The filter is designed as four layers of filter and three layers of filter paper, which can make edible oil clear and transparent. The design of vacuum pump is 2.2 KW and the vacuum degree is 0.08 KG. Vacuum filter all food residue without oil pump, so that oil slag will not be squeezed, so that oil slag to maintain prototype. The vacuum oil filter can filter out the fine particles, and the oil content in the oil slag reaches the minimum, thus saving oil, reducing waste and reducing the cost. Frying machine itself is designed with scrape coarse filter, circulating oil pump. Cleaning equipment oil storage system : Designed with cleaning equipment oil storage tank, oil tank capacity 1.8 tons. One oil pump, can realize the reverse direct transfer of oil, motor power 2.2 KW, 4 tons per hour. The oil barrel is plate thick 3mm304 stainless steel, the bottom design is funnel type. 10. Electrical automatic control part: The electric control cabinet is made of 304 stainless steel plate with 2 mm thickness and two-door design. Delixi brand is used in electrical appliances, and the frequency converter is used in Shenzhen Sifang. Ac contactor uses Schneider brand. The operating screen adopts 10 inch PLC with Delta automatic temperature control equipment. The temperature control is displayed on the screen by module temperature measurement. Control voltage regulation module for Xizi card (can eliminate the phenomenon of electric spark.
This frying machine is designed to control the power outage of the belt hoist to prevent it from rising by mistake in the heating state and not to be lifted under the heating state at the same time.
The automatic control of the frying machine is designed as a timing function, and the frying time can be set and adjusted in the upper part of the PLC operating screen. Frying machine design has the function of overtemperature alarm, temperature measurement failure alarm function.
X. leachate cooling line Overall design requirements: 1, device number: PTFG-5000 2, equipment performance: use high-pressure fan to dry the product. 3, time control range: 3-5 minutes, time conversion adjustable. 4, equipment shape size (long * wide * high: 5000mm / 1200mm / 1400mm). 5, the width of the conveyor belt is 1: 1000 mm. 6, the form of conveyor belt: chain drive stainless steel wire winding spiral mesh belt.
Equipment specific parameters: a. Conveyor belt and belt bracket part: and the frequency conversion speed control of the conveyor belt is controlled . Conveyor belt parameters: net tape pitch 5 mm, pitch 12 mm, serial axis 8 mm, wheelbase 100 mm, chain 25. 4 mm, wide 1000mm Conveyor belt support part of the 4 mm thick stainless steel plate cold-formed from the docking, the overall structure strong and beautiful. b. Air drying: In the air-drying part, 8 typhoon blade fan was used for 3 times of air-blowing and leachate operation on the surface water of the product.
XI:The IQF Quick Freezer Quick freezer type: IQF Fluidized quick freezer for french fries individual frozen Capacity:300-1000kg/h. Power : 100w. freeze time: 2-15 min: capacity 300-500kg/h
XII: Weighting and packing machine
Detailed Images
FULL PRODUCTION LINE FOR FRENCH FRIES , POTATO CHIPS 500KG MIN
FULL PRODUCTION LINE FOR FRENCH FRIES , POTATO CHIPS 500KG MIN
Packing & Delivery
1.Packing: Covered with film and put into the export standard wooden case, using the cystosepiment to prevent breaking . The wooden case fix inside the container tightly by the rope.Export standard wooden case with pallet for unloading. 2.Shipping Directly for sending the machines to customers within shortest voyage as we can. And all main BL for ensuring the safety of the machines. We update the shipping information to customer in time.
High Quality Potato Chips production line , Frozen French Fries Production Line
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High Quality Potato Chips production line , Frozen French Fries Production Line
Zhucheng Yi Fu Machinery Co., Ltd., is the earliest in the vacuum frying equipment, pure oil frying machine , oil and water mix frying lines, low temperature quick-frozen lines, sterilization lines, drying line, cleaning washing machine manufacturers. 1.Frying solution ( potato chips, french fries ,meat, Tofu ,Fish peanut,cake ,chicken , fruit , vegetable ..) 2.Potato solution: frozen french fries production line, potato chips production line. 3.frying machine ( batch frying , continuous frying machine, oil-water mix frying machine, pure oil frying machine). 4.Vacuum cooler/hotter/dryer 5. Vacuum frying machine 6.IQF tunnel quick freezer 7.Frozen vegetables processing/frying production line 8.Meat , Beef ,Chicken nuggets/burger patty processing/frying line 9.Dumpling dounut , doughnut frying machine /making line.
