industrial welding robot

Product Overview

Description

industrial welding robot

WELDING APPLICATION

industrial welding robot system solution

MIG/ MAG Welding Application

Through high-speed transition process, welding speed of Low Splash 350L Series welding power souse is 30% higher and the splash
of it is 40% to 60% lower comparing with traditional MAG power souse. Because of its stable thermal output, Low Splash 350L
is perfect high efficiency and quality solution for carbon steel and stainless-steel sheet (0.8-3mm) welding of steel & wood furniture,
bike frame, sheet metal, elevator, automotive and other industries. welding.
Because of accurate pulse transition process, the splash of EC Pulse Series single & dual pulse power is reduced by 50% compared
with traditional high-current welding power supply. EC Pulse Series single & dual pulse power is perfect solution of high-performance
medium and thick carbon steel, stainless steel, aluminum alloy materials welding in steel structure, railways, pressure vessels,
aluminum templates and other industries.
SAF single & double pulse welding power supply and its Push & Pull welding torch offers great welding solutions for ultra-thin,
high-precision aluminum alloy material.

 

TIG Welding Application

The workstation combines robots with domestic leading pulse TIG welding power source. Through fast data
exchange between power source and controller based on self-developed Mate arc welding software package, the
workstation meets welding requirements of thin sheets and rare metals with self-fused no spark argon arc welding function
and multi-shape pulse wire feeding argon gas arc welding function.

 

Resistance/Spot Welding Application

To provide fast, acute and precise welding control, specialized spot-welding robot is equipped with high
speed servo motor. Its high load capacity covers variety of spot-welding guns. With IPC, it is possible to control the system
via Ethernet in real time and carry out large-scale welding line with single or multiple robots. Spot welding robots
are especially suitable to automobile and related parts welding production lines.

 

 

Arc Welding Software Package

 

Mate arc welding software package perfectly integrated robot and welding power
source via CANOpen, 485 bus and I/O communication with a massive real-time data
interaction. In addition to basic welding functions, the package provides a variety of
advanced functions, such as registration code activation, graphically monitoring of
current, voltage and wire feeding speed, wire-stick detection, wire-stick auto-release,
interlock of the robot and the power source, sequence welding, intermittent welding,
pendulum welding, and so on. Built-in laser visual locating and tracking function provides
fine location and real-time tracking of welding seam, greatly simplify the teaching operation and
tools’ complexity, thus to achieve higher efficiency and reliability. Welding parameters can
be set and displayed on the welding window of the teach pendant. The welding software
package meets different welding needs by various specialized welding instructions.

 

SPOT

Equipped with its own servo drive and motor, servo electrode holder can
control the spot welding pressure accurately, which ensures the results of welding
points and regulate conditions of the grinding and replacement of electrode cap. It can
accurately control the position of electrode holder by the function of grinding
compensation. 128 welding specifications can be selected for different types and
thicknesses of welding materials. The conditions of spot-welding equipment, including
welding controller, electrode holder, grinder, etc., are overall monitored to ensure the
safety at the job site. The software, with high redundancy, can match multiple welding
controllers via I/O as well as Profibus, Modbus TCP and CANOpen, to meet customers’
special requirements at job sites (customization). A series of robots can be selected for
various electrode holders. self-developed remote monitoring system realizes
remote diagnosis and troubleshooting, is optional.