PLC aluminum shell induction melting furnace to melt 5tons steel

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Product Overview

Description



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aluminum shell induction furnace
aluminium shell induction furnace our factory have less cost , furnace with aluminium shell have same melting speed compared to steel shell furnace.




FEATURES:
1.High quality aluminium shell cover, the aluminium shell cover has small weight and can be easily installation and operate, maintenance.


2. easy installation and maintenance for aluminium shell induction furnace set. Even though simple weld steel structure can
support the aluminium shell furnace body for melting.


3. less cost and same efficiency than steel shell induction furnace.
4.reducer control automated pouring furnace body.


5. Induction copper coil:
Designed after scientific calculated, the coil assembled from a solid, durable and highly conductive T2 copper tube. The copper tube from Chinalco Luoyang Copper Co., Ltd brand. The water-cooled coil and the effective coil are integrally formed by a copper tube without segmentation. The two adjacent copper tubes of the induction coil are strictly insulated and adopt advanced segmentation technology. An insulating sheet is implanted between adjacent induction coils. After the insulating varnish sprayed, it becomes a complete structure, and is pressed by the upper and lower steel structures in the furnace body, and the overall structure is firm and has no deformation problem. The coil turns are appropriate to achieve maximum electrical efficiency.
The coil is supplied with cooling water from a plurality of water paths and evenly distributed. The outside of the coil is tightly wound with an insulating material. The inter-turn arc-shaped insulating spacers ensure uniform coil spacing and facilitate moisture removal.



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Product Parameters


NO.
Quantity
ITEM
1
one set
3000KW(One set), 500HZ output power supply cabinet
2
Two
Induction melting Furnace body with reducers
3
one set
Capacitor Assembly bank(Water cooling)
4
one set
Water cooled cables
5
one set
Technical documents, drawings and operation manuals
6
one set
Necessary spare parts for power supply cabinet


Product Advantage


NO.
ITEM
SUPPLIERS AND MANUFACTURERS
1
 Silicon controlled thyristor
TECH SEMICONDUCTORS
2
capacitors
Xinanjiang power capacitor limited WEIWEI Brand
3
Coil tube T2
Chinalco Luoyang Copper Co., Ltd
4
Copper bar T2
Chinalco Luoyang Copper Co., Ltd
5
Power cabinet air circuit breaker
Zhejiang Zhaoyu
6
water tubes
Super air water hose Korea Hantouch
7
Main Circuit board
Self made
8
Pulse board
Self made


1.Advanced electronic circuit control, with over-voltage, over-current, limiting pressure, current limiting, lack of phase, undervoltage, underwater pressure, phase sequence automatic identification, cooling water temperature alarm protection and many other protection features. Power factor automatic adjustment function. From the cold charge to the heating temperature during the cycle regardless of how the furnace conditions change, automatically maintain full power to the furnace, so the maximum amount of molten metal per kilowatt, the shortest same power heating time, increasing the profits of manufacturers, increased labor productivity.


2. Control line dedicated integrated box and high pressure area are fully isolated, keep the control room clean and cool. Greatly improve the control circuit board life and system reliability.


3.High-power converter parts preferred from international and domestic well-known manufacturers, and parts design to run at 50% rated capacity, so with 100% design safety factor, increase the overall system reliability.


4.The equipment uses large air cooling copper bars, compared with the water-cooled copper, more energy for heating, increased efficiency, don't need maintenance. 5.Power start using zero voltage sweep start, no impact, in the state of no-load, heavy load, cold steel and others can be reliable start, stable and reliable, no breakdown for long time and facilitate to maintenance.


Product packaging


The whole equipment finished full and completely covered by container to delivery. The equipment will fixed by our factory in container to prevent damaged by crash in the delivery process. Small capacity furnace packaged by Plywood Case or as customers' request.




After Sale Service


Installation and commissioning
We send engineers to guide equipment installation, and responsible for Commissioning, When training and installation need pay wage to engineers.The user should first according to our foundation for the building, in accordance with the drawings and use the instructions to install the furnace and prepare the power supply in place, water, circuit materials prepared completely.


Company Profile


Our factory products Intermediate frequency electric furnace.
Twin furnace body working simultaneously 20 minutes once molten with highest efficiency and have patent of Mixed Hertz induction stirring melting furnace for alloy casting. Series inverter steel melting 550KWH per ton. New design billet induction heating equipment can be less than 300KWH per ton. Graphene new materials manufacturing furnace with technology can be supplied.
After 30 years development, upgraded to Henan Rongke Electrical Manufacturing CO., LTD. new factory more than 7000 square meters.




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