HIGH GLOSSY ROLLER LAMINATION LINE MDF ROLLER LAMINATION MACHINE high gloss acrylic laminating line pur

HIGH GLOSSY ROLLER LAMINATION LINE

PUR ROLLER LAMINATION LINE

1. PUR roller lamination line is to laminate different material on mdf or particleboard etc. It uses PUR hot meling glue.  The laminated board has high adhesion, weather resistance, waterproof, environmental protection and so on. The suitable    It is suitable for high glossy  sheet laminating , composite floor , hpl laminating , etc.

2.Materials

Raw board: particleboard, MDF, plywood, high polymer plastic board , metal aluminum plate, foam board and other sheet; laminating material:PET  high light film, PVC, wood grain paper , HPL , CPL ANTI-FIRE THIN  film, acrylic, aluminum FILM and so on sheets or rolls. Glue: PUR reactive hot melting  glue.

3.PROCESS

1) transport platform (one or two people to send board, depending on the size of the board, weight) 

2 )single-sIde glue spreader  (using ceramic roller control glue, silicone rubber roller coating, glue  volume adjustable, uniform coating)

3 )manual  composite platform (operators  put laminating  materials on raw board after glue spreading and send to  continuous roller pressing )

4 )roller press

5) outfeeding  platform (manual lifting board ) 

 4.Data of whole line

Processing board specifications: 1220mm * 2440mm  processing board thickness: 5-40mm     production speed: 5-17m/min   drive power: 22.81 KW  electric heating power: 82.5 KW  machine size: 25 M (long) x 5M (wide) x 3M (high) the whole machine frequency control (all parameters to the final design) 

5.  MACHINE TECHNICAL DATA

1)Para conveyor: transporting rubber roller: φ63×1200 transmission power: 0.75KW    Roller center distance: 180 pneumatic push plate positioning, transporting  roller tilt  loading,   roller  wheel backing Guiding.

2)2 double side dust collecting machine (with  static electricity-removing device):   With medium pressure fan: 3 * 0.25KW          

 Driving force: 1.5KW    Sweep power: 1.1KW  sweeping roller: φ190×1400 anti-static sisal rubber rollers: φ120×1350,, NBR,  bilateral synchronous manual adjusting board thickness

3)conveyor + DRYING CHANNEL   

Heating power: 27KW   The conveying roller: φ88×1190 chrome plated surface           

Driving force: dust collector provice force

4)PUR GLUE SPREADER

DRIVE POWER:3×1.5KW+2×0.75KW LIFTING POWER:0.37KW

HEATING POWER:3×7KW(THERMAL OIL HEATING )

COATING GLUE ROLLER:φ240×1400,SILICA GEL:φ240×1400, Bottom  GLUE rollers: φ240x 1400, silica gel :φ216×1400, Control GLUE  steel roller: φ216 x 1400, surface sprayed ceramic

SWEEPING steel roller: φ240 x 1400, surface sprayed ceramic

Electric adjusting board thickness, bilateral synchronous manually adjustable glue quantity   

Melting glue  system: 55 gallon, two tube two guns, drive power: 0.75KW: electrical heating 14.25KW

Melting glue system: working capapcity 30kg per hour , glue hose: two pcs, mechanical dimensions: 1660x650x2240mm machine weight: 305kg main power  14.6 kw         Working voltage: 50/60Hz 380V air compressor requirements: <8.0kg/cm2   glue beating rpm  0.5-60/min

PUR glue spreader side cover can be turned over, it is easy to clean and adjust speed. 

5 ) conveyor + drying channel  + laminating machine:

Heating power: 18KW, transporting roller φ88 x 1190 chrome plated surface , transmission power: 0.75KW with discharge table, hydraulic power: 1.5kw    The lifting power: 0.37kw heating power: 2 * 7KW (thermal  oil  heating ) laminating rubber rollers: φ320 * 1400, silica gel

Laminating steel roller: φ320x 1400, chrome plated surface, paper sheet steel roller: φ100×1350, chrome plated surface  

 hoisting machine drive: 0.55kw, laying  film shaft brake for inflatable shaft , magnetic powde clutch : 100N.M

6)PROTECTION FILLM LAMINATING MACHINE

  Laminating rubber rollers: φ120x 1350, natural rubber, laying  film shaft for inflatable shaft,  mechanical brake,  without power

7) roller conveyor

Transport cover rubber roller φ63* 1200 transmission power: 0.75KW roller center distance: 180 transporting roller tilt installing ,  roller wheel backing guiding