Rust Proof Large Ultrasonic Cleaning Tank With Ultrasonic Rinsing Tank Drying Chamber

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Product Overview

Description



Product Description


Mould Tool / Die Manufacture Large Ultrasonic Cleaner , Super Sonic Cleaning Machine


 


How Does It Work?
Ultrasonic cleaning uses high frequency sound waves to generate cavitation in the liquid. The resulting energetic bubble action penetrates blind holes, cracks, and recesses to thoroughly remove all traces of contamination adhering or embedded on the solid surface. Contaminants can include dust, dirt, oil, pigments, grease, polishing compounds, flux agents, soot, and more.

Cleaning Sequence
BATH 1: Pre-cleaning and Hot Degreasing
Complete removal of various forms of surface contamination by means of ultrasound and hot cleaning solutions.
BATH 2: Rinsing, Grease/Cleaning, Solution Removal
Rinsing of residual grease/dirt and cleaning solution from the component to avoid cross contamination of subsequent bath.


 


How Ultrasonic cleaning machines working 
Ultrasonic cleaning machines work on the principle of agitating cleaning solvents using high frequency sound waves, the ultrasonic agitation creates millions of microscopic bubbles that implode releasing vast quantities of energy, this action, know as cavitations, dislodges any contaminant stuck to the surface of a part, ultrasonic cavitations thoroughly cleans every surface in contact with the cleaning fluid   


Rust Proof Large Ultrasonic Cleaning Tank With Ultrasonic Rinsing Tank Drying Chamber


 


Multi Stage Aqueous Ultrasonic Cleaners


Why Use Ultrasonic Cleaner


The current practice involves use of chlorinated solvents like TCE, PCE etc. that are the choice solvent used through the industries in their cleaning process. Aqueous Ultrasonic Cleaning System are very popular due to their good solvency, lower heat of evaporation, high or absence of flash point, non-corrosive nature, relative stability & compatibility with metals & glass. However all chlorinated solvents are hazardous to human health & environment.Some chlorinated solvents are suspected to cause cancer (Carcinogenic) over prolong exposure. Being hazardous to health their usage has come under intense investigation from pollution control & health authorities & has already been banned by developed countries. This has lead to shift to alternative cleaning technology based on aqueous solvents.


 


We are one of the leading manufacturers and suppliers of an array of Semi Automatic Cleaning Systems. Known for their low noise and smooth operation, these are widely considered among the customers we have. Available in different types depending upon the production rate, these conveyors are acknowledged for high load bearing capacity and sturdy construction. We also undertake customization of this range to meet the specific requirements of our clients. Depending on the cleaning level required the number of cleaning stages are decided.


 


We expertise in Multistage Cleaning Systems with Multiple tanks having Ultrasonic, Jet Spray, Rotating Basket, Dunking, Automatic Material Transfer, Handling system, Filtration, Oil Skimming & Drying as various options. Such machine are used for cleaning of Mold Inserts, Auto-Ancillary Parts, Medical Surgical tools and various other types of components.


 


Multistage Ultrasonic Cleaning Machine with the ultrasonic power. The product comes with digital timer and controlled thermostat. We offer a unique range of ultrasonic cleaning machines that are highly demanded for their excellent performance and low maintenance. Ultrasonic cleaner is majorly used in cleaning surgical instruments, automobile industry, ancillary industrial products, stationary manufacturers and many more.


Ultrasonic Cleaner Auto Industry


We are the manufacturers of custom built Ultrasonic Cleaning machines for degreasing and cleaning of auto parts for OEMs , work shops , job works and auto-restoration industry. We expertise in providing customized designed solution for auto parts cleaning.


Ultrasonic cleaning is a water based cleaning solution where ultrasonic transducers are used to provide cavitation agigation insude the tank which has waer and suitable chemical to clean oil,dirt,debree,grease and other contaminants from various types of auto components.


We expertise in all types of ancilary parts washing like brakepads, steering coloumns, crank shats, pistons, valves, gaskets, clutch pads, mirrors and many more.


 


Features of the machine:


• Low maintainence machine


• Heavy duty cleaning systems


• Chemical friendly- SS Rust proof body


• Industrial guage farication, build to last


• One year warrenty on any manufacturing defect


• Completely customized to suit the cleaning requirement


• Less human interfearance and less scope of error


• Accurate and uniform cleaning everytime


 


Automotive Ultrasonic Cleaners


For small autoparts such as plugs, screws, bolts, hex and fixtures, SS ball bearings and components with less than 100 mm length, we suggest a small ultrasonic autoparts cleaner which has a capacity of 4-5 Liters of water and can clean upto a kg of material within 3-30 minutes depending upon the component type and contamination load.



Ultrasonic cleaning machines work on the principle of agitating cleaning solvents using high frequency sound waves, the ultrasonic agitation creates millions of microscopic bubbles that implode releasing vast quantities of energy, this action, know as cavitations, dislodges any contaminant stuck to the surface of a part, ultrasonic cavitations thoroughly cleans every surface in contact with the cleaning fluid


 


Model:


ultrasonic tank models for your choice:


 


Specifications:











































































































ModelT-3048GT-3072GT-3144G
Ultrasonic Tank Dimension(mm)550X400X350600X500X4501000X600X600
Rinsing tank dimension(mm)550X400X350600X500X4501000X600X600
Drying tank dimension(mm)550X400X350600X500X4501000X600X600
Max. Capacity77L/tank135L/tank360L/tank
Construction CaseSUS304 (Mirror shining image available)
Construnction TankSUS304
Transducer Number48pcs72pcs144pcs
Ultrasonic power(Max.)2400W3600W7200W
Ultrasonic frequency40kHz40kHz40kHz
Temperature range20~80C adjustable  
Heating power6KW12KW24KW
Timer1~99h1~99h1~99h
Drain3/4" Valve  
Lid & BasketAvailable, material: SUS304  
Cleaning Tank voltageAC220V/AC380V 3phase  
Generator VoltageAC110V / 220V 1phase  
FeaturesWith triple tanks for cleaning and rinsing.
With filtration system
Multi-direction castors with brake;
1 year warranty

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Packaging & Shipping


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Our Services


Supply high quality product
Provide OEM&ODM service
One Year Warranty
24/7 response.
Technical support for all time.
Professional suggestion for your cleaning job.
Full inspection for every product we made.


 





Company Information


 


1. AG SONIC technology limited, which engaged in ultrasonic cleaner field for more than 10 years. And the main products are ultrasonic cleaner with different capacity.


2. AG SONIC is an original ultrasonic manufacturer with R&D, production and sales teams. Our engineer is engaged in the filed for more than 20 years,cutting machine workshop 2 .jpg





FAQ


 


RFQ:


How do I get the best ultrasonic cleaning?


There are many considerations important to ultrasonic cleaning. Optimising these variables will produce the best cleaning. The most important decisions to be made are choosing the proper cleaning solution, cleaning at the right temperature for the correct amount of time, and choosing the right size and type of ultrasonic cleaner.


Is a special solution required for cleaning?


Soils adhere to the parts... if they didn't, the soil would just fall off the parts! The purpose of the solution is to break the bonds between parts and their soils. Water alone has no cleaning properties. The primary purpose of the ultrasonic activity (cavitation) is to assist the solution in doing its job. An ultrasonic cleaning solution contains various ingredients designed to optimise the ultrasonic cleaning process. For example, increased cavitation levels result from reduced fluid surface tension. An ultrasonic solution will contain a good wetting agent or surfactant.


 


Why choose ultrasonic cleaning machine to clean our engine block and engine parts?


Clean intricate and difficult to reach areas easily


A major challenge of any cleaning system is the difficulty faced in tackling tiny spaces, intricate geometries, and difficult to reach surfaces, ultrasonic cleaning penetrates even blind holes and small apertures, that previously had hit-and miss success rates, the uniform agitation of the cleaning solution ensures that the cleaning action penetrates even hard to reach areas that previously required specialized brushes and other complicated cleaning devices with no real guarantee of a successful and consistent cleaning outcome, various factors go into determining which combination of an ultrasonic unit and chemical solution is suited to your particular requirement


 


For effective cleaning the ultrasonic cleaning machine must use the right of cleaning chemistry,operate at the right temperature and use the correct frequency, the part to be cleaned the contaminant to be removed and the degree of soil, determine this, our years of experience advising manufacturing and maintenance clients on the right process for their cleaning needs help us identify the exact product combo that you need, just send AG SONIC email or call us, and we’ll guide you to the right solution quickly


Ultrasonic technology uses absolutely no harmful chemicals.
No fumes. No strong odors. No dangerous or expensive chemical disposal. Reduced risk.
The technology is remarkable, but the process is easy. More efficient and effective than chemical processes, the machines are as simple to use as a dishwasher, with no hand labor or supervision necessary.


 
How do ultrasonic machines work?
Ultrasonic tanks generate high frequency sound waves through the use of transducers and electronic ultrasonic wave generators. Typical transducers are made from piezoelectric crystals which convert electrical energy into mechanical / sound wave energy because piezoelectric crystals change geometric size when electrical voltage is applied.


 




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