China best supplier CHMM Copper anode furnace

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Product Overview

Description


1.   Copper anode making process description

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Figure 1 Process of copper anode making

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Figure 2 Equipment connection diagram

 

 

2. Equipment description

 

2.1 Casting wheel

 

The whole furnace is fixed on the roller support frame and is driven by a hydraulic system, there are two eccentric support wings installed on the cylindrical furnace body, the copper outlet is special designed at the center of the support wing and will not oscillate during the rotation of furnace, so that the molten copper will flow out smoothly and steadily. The charging door on the furnace body is also used for slag removing. The brief drawing of the furnace is shown as figure 3.

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 Figure 3 Brief drawing of 3t tilting furnace

 

2.2 Casting wheel

The casting wheel mainly composed of rotating system with pulley, main beam and strut beam, moulds, spraying system, hydraulic ejection system, electronic weighing and casting ladle and lifting out device.

 

5. Main technical and economic indexes

Table 5.1 Technical and economic indexes of copper anode making

No.

Item

3-5t

60t

Remark

1

Furnace capacity

≥3t

≥60t

 

2

Mould quantity of casting wheel

6pcs

20pcs

 

3

Cu content of copper scrap

>92%

>92%

 

4

Cu content of copper anode

96%~99.5%

99.4%~99.5%

 

5

Weight of copper anode

174kg

270KG-280KG

 

6

Output per batch

3t-5t

≈60t

Depend on the charging material

7

Cycle of per batch

Around 8 hours

≈18hrs

Including anode casting

8

Working time

300 days

300 days

 

9

Installed power capacity

40KW

150KW

Natural gas as fuel

10

Water consumption

1t/tcopper anode

1t/tcopper anode

 

11

Power consumption

20kw/tcopper anode

20kw/tcopper anode

 

12

Natural gas consumption

110m3/tcopper anode

110m3/tcopper anode

 

 

3. Typical case photos of copper anode making

3.1 Tilting furnace

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3.2 Copper anode casting

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3.3 Layout of workshop

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0.218 s.