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About us:
Our Zhenhuan company is established in 2004, specialized in providing machine solutions for more than 14 years. We have been certified by SGS, TUV and BV for good credit and reputation.
We have sold various transformer making machines worldwide for many years. We are experienced in provide turn-key project for transformer making plant.
Description of full automatic transformer coil winding machine
This ZXR-800 full auotmatic transformer coil winding machine is special for winding high voltage coils with automatic conductor guiding and interlaminar insulation paper applying, no manual work.
Sketch of full automatic transformer coil winding machine

Main features of ZXR-800 full automatic transformer coil winding machine
- Servo motor driving conductor guiding, high precision linear guide and ball screw
- Interlaminar insulation applying is also servo motor driving, high precision linear guide and ball screw, with auto cutting device as well.
- Automatic stop when reaching preset layers and turns
- Encoder counting turns, with power-off memory function
- FWD/RWD by double foot switches
- PLC control, touch screen operation
- Magnetic clutch controlled pay-off device with conductor reversing function
Main technical data of ZXR-800 transformer coil winding machine
No. | Item | Data | |
1 | Machine function | ||
1.1 | Center height | 850mm | |
1.2 | Suitable max. coil width | Max. 800mm | |
1.3 | Suitable coil | OD 700mm; ID:80mm | |
1.4 | Main spindle torque | 800N·m | |
1.5 | Main spindle speed | Standard 0-210rpm (max. 0-370rpm) | |
1.6 | Main spindle motor power | 3kW | |
1.7 | Main spindle length | 900mm | |
1.8 | Servo motor guiding stroke | 800mm | |
1.9 | Conductor guiding method | Ball screw + linear guide + servo drive | |
2 | Conductors | ||
2.1 | Round wire | 0.6-4.5mm | |
2.2 | Flat wire | 1 x 12mm | |
3 | Interlaminar insulation (Two pay-off devices) | ||
3.1 | Tensioning method | pneumatic | |
3.2 | Insulation paper width | 10-20mm | |
3.3 | Insulation applying method | Both left & right sides, servo drive | |
3.4 | Insulation paper reversing | Servo driving | |
4 | Main configuration | ||
4.1 | Encoder counting | 5-bit (0-9999.9), Omron | |
4.2 | Touch screen | Delta | |
4.3 | Inverter | Delta | |
4.4 | PLC | Mitsubishi | |
4.5 | Servo motor & drivers | Delta | |
4.6 | Linear guide and ball screw | ABBA | |
Except for this full automatic one, we have semi-automatic which conductor is auto traversing, however, insulation paper is manually applied during coil winding:

For transformer coil winding, there are many other machines in different configurations. Kindly please contact us for more details.
Contact: Ms. Aileen
Skype: honey.aileen1
Whatsapp: +86-13626278212
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