Ultrasonic Roller Cleaning Work With 1350mm Anilox Ceramic Rollers

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Product Overview

Description



Product Description


 


Ultrasonic Roller Cleaning Work With 1350mm Anilox Ceramic Rollers 


 Cleaning Commercial Printing Equipment with Ultrasonics


 


Tips for Cleaning Dirty Rollers Using Ultrasonic Anilox Roller Cleaners


Ultrasonic anilox roll cleaner is the most efficient device and method for anilox roll cleaning. This is a tested and proven method for cleaning most of the components which are tough to be cleaned in a normal way.


 


As Anilox Roll ultrasonic cleaning technique is a fastest method that cleans up to 90% of the product, this is widely used strategy all around the world. Additionally there is no need to let the people watch the cleaning process as the ultrasonic anilox roller cleaning device which is employed for the task, handles it all on its own and provides labour saving benefits.


An ultrasonic anilox cleaning machine reaches to the depth of the roller and clears any residues of the ink or liquid from the holes, cervices, internal chambers which is nearly impossible to be cleaned efficiently with any other device.


The waves of ultrasonic go through the microscopic cell openings disturbing the cleaning liquid deep in the cavities of the cell to remove the settled and dried ink from every bottom corner of the roller.


 


How to get best Cleaning Effect For Anilox Roll


To get the best cleaning results, it is recommended to make use of a heated cleaning solution in an ultrasonic anilox cleaner which is specifically formulated for the cleaning task at a specific temperature, recommended by the industry experts.


As ultrasonic anilox roll cleaner are mainly designed for anilox rollers, proper care need to be taken to prevent any damages.


 


These cleaners provides a pre -determined frequency operated on its own with low voltage supply which maintains a stable distribution split from a line fluctuation which results in a hot spot being shifted up and down to prevent the damage due to the concentration of the power at one point on the roller.



Product Description

Specifications:





















































Item NamePowerful Anilox ultrasonic cleaner
ModelT-30S
Ultrasonic Frequency40 Khz
Ultrasonic Power1500 W
Heating2400W
Tank Capacity185 L
Tank Dimension1450×450×250 mm
Tank Material2mm Thick 316L stainless steel
Shell Materialstainless steel
Discharge drainhave
Button controlsTimer, Heating control, Motor control, Power switch
Product Dimension2050×550×600 mm

 


Main introduction of anilox roller ultrasonic cleaning machine:


After long time printing, Mesh blockage is likely to result in ink, paint, glue and other dirt coating, in this case, if the mesh cannot be cleaned thoroughly, the printing effect will be effected, printing cannot work normally, anilox roller ultrasonic cleaning machine can do perfect cleaning by ultrasonic cavitation, which can cause jetting force from tiny bubbles in exploding, the contamination will be removed totally, after several minutes cleaning, the anilox roller can come back to its origin, the ultrasonic intensity is visible under controlling, the anilox roller can spin in sitting the tank top, which can avoid axis of anilox roller immersion during cleaning, the spinning force also can fall off the dirty easily in driving, AG SONIC design rubber roller at two sides to drive the anilox roller in spinning as couples, which is separately controlled, is easier in operation, maintenance.


 


The cleaning method of anilox roller ultrasonic cleaning machine:


Coat the concentrated detergent on the surface of anilox roller according to the clogging degree


After several hours, put the anilox roller into the ultrasonic cleaning tank


At last, rinsing the anilox roller by cleaned water


Or put the detergent into the cleaning tank directly, its ratio depends on the clogging degree,


Ultrasonic have perfect cleaning effect, which can keep the anilox roller as clean as its new, AG SONIC can make to order, pls provide the diameter of your anilox roller and its anix. Also the max length of it to make a customized service


 


Features of anilox roller ultrasonic cleaning machine:


Cleaning rollers, anilox, ceramic anilox, metal anilox in various industries tank made of 2MM thick 316L stainless steel, resistant to acid, alkali corrosionMotor rotation system to drive the aniloxsuitable for ceramic anilox / metal anilox with overflow protection and water drain system Tank and shell made of quality stainless steel Professional testing, quality assurance Build-in timer, temperature controller and counter down buzzer high quality components, clear circuit
perfect to clean roller, anilox integrated design, easy maintenance Customized design and configuration are ok


 


 


What’s anilox roller and how to clean it efficiently?


Cleaning the equipment and heavy duty products is a tough task that can’t be performed with simple tools. Due to the frequent use of the machine and electronic parts, deep cleaning is essential to give it proper and smooth function in every use, most of companies search for the technology, which covers the work in a easy way


Thanks to the advance developments in the field of technology and printing, that anilox rollers have gained a lot of popularity that a transfer roller. Mainly, anilox roller is a versatile tool in coating and decorative applications and right now it is being used to create prominent capacity whites and foundation coats, mainly for the stretchy packing, applying coatings, adhesives for the cold foil, coating for the images varnishes and other decorative purposes


It is a ceramic roller or an engraved metal roller mainly brought into use for the printing press to transfer the ink form the roller to the printing plate, its main purpose is to pick the ink from the roller or form any of the configurations and deliver a uniform amount of it to the robber plate for the printing process


It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition


It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition.


 



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Packaging & Shipping


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Our Services


Supply high quality product
Provide OEM&ODM service
One Year Warranty
24/7 response.
Technical support for all time.
Professional suggestion for your cleaning job.
Full inspection for every product we made.


 





Company Information


 


1. AG SONIC technology limited, which engaged in ultrasonic cleaner field for more than 10 years. And the main products are ultrasonic cleaner with different capacity.


AGSONIC Ultrasonics provides cleaners of many different varieties, as well as exclusive systems which are designed for specific purposes. Systems include:


•Bench-top and table-top designs for smaller applications
•Large cleaning tanks
•Multi-stage ultrasonic cleaners which include cleaning, rinsing, drying, or other processes
•Submersible systems to provide existing tanks with cleaning capabilities
•Industry-specific cleaners for aerospace and automotive parts cleaning applications
•Metal strip and wire cleaning machines
•Automated Systems: AGSONIC offers 4 different types of automated systems
Highly-experienced Sales Staff


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FAQ


Why choose ultrasonic cleaning machine to clean our engine block and engine parts?


Clean intricate and difficult to reach areas easily


A major challenge of any cleaning system is the difficulty faced in tackling tiny spaces, intricate geometries, and difficult to reach surfaces, ultrasonic cleaning penetrates even blind holes and small apertures, that previously had hit-and miss success rates, the uniform agitation of the cleaning solution ensures that the cleaning action penetrates even hard to reach areas that previously required specialized brushes and other complicated cleaning devices with no real guarantee of a successful and consistent cleaning outcome, various factors go into determining which combination of an ultrasonic unit and chemical solution is suited to your particular requirement


 


For effective cleaning the ultrasonic cleaning machine must use the right of cleaning chemistry,operate at the right temperature and use the correct frequency, the part to be cleaned the contaminant to be removed and the degree of soil, determine this, our years of experience advising manufacturing and maintenance clients on the right process for their cleaning needs help us identify the exact product combo that you need, just send AG SONIC email or call us, and we’ll guide you to the right solution quickly


 


Ultrasonic technology uses absolutely no harmful chemicals.
No fumes. No strong odors. No dangerous or expensive chemical disposal. Reduced risk.
The technology is remarkable, but the process is easy. More efficient and effective than chemical processes, the
machines are as simple to use as a dishwasher, with no hand labor or supervision necessary.



How do ultrasonic machines work?
Ultrasonic tanks generate high frequency sound waves through the use of transducers and electronic ultrasonic wave generators. Typical transducers are made from piezoelectric crystals which convert electrical energy into mechanical / sound wave energy because piezoelectric crystals change geometric size when electrical voltage is applied.


 


Q.  "Will ultrasonic cleaning remove the contaminants on my parts?"
A.  The answer to this question relies almost entirely on the bond strength between the part, and the contaminant.  If the contaminant has no physical or chemical bond to the surface, then ultrasonic cleaners will capable of removing it.  However, if the contaminant has a strong bond to the part, such as that found with burned carbons, then a detergent must be selected which will have the ability to loosen the bond to a degree where the ultrasonic cleaner can easily remove it.  This is why the use of proper cleaning fluids is so important in the ultrasonic cleaner.
 
Q.  "Which ultrasonic frequency would be most appropriate for my application?"
A.  This depends upon many factors, including part size, contaminant, material of construction of the part, and others.  Traditionally, the heavier the part, the lower the ultrasonic frequency in use.  The more detailed the part, the higher the frequency which should be used.  This is one of the advantages of our ultrasonic cleaner, which includes more than 1 frequency in the same tank.  allows us to provide scrubbing power, without sacrificing penetration and detailed scrubbing action.




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