Concrete Electric Pole making machine concrete electric pole mould concrete electricity poles production line
- Category: Moulds >>>
- Supplier: Shandong Haiyu Industry Group Co. Ltd.
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Product Overview
Description
Concrete pole machine
Concrete pole machine are composed of centrifugal machine , concrete pole mold , and steel cage process machine ( Button heading machine , Prestressed tensioning machine , steel cutting machine ) , steam boiler , lifting machine ( Loader , Cranes ) and concrete mixing station .Concrete pole centrifugal spinning machine
Centrifuge composition diagram
Advantage of Spinning Machine:
1.Through shaft: Material is 40Cr, medium frequency conditioning to HB220-280, high tensile strength, yield strength and hardenability, good toughness.
2.Supporting wheel: material is 40Cr forgings, medium frequency conditioning to HRC35-40, strong impact resistance, good wear resistance;The wheel can be integral retaining edge and movable retaining edge.
3.Tightening sleeve: material is 45# forgings, conditioning to HB220-280, yield strength ≥355Mpa
4.Bearings: Wafangdian bearings - comprehensive economic and technical indicators in the bearing industry in China ranked first, the world ranked 12th.
5.Bearing seat: Material is ZG35.
6.Base:Material is ZG35 or H STEEL ( Q235B).
7. Electrical system: Due to the deformation of individual centrifugal molds（pole/pipe/pile mold） or irregular mold clamping, mold jumping or mold flying may occur during high-speed centrifugation, which is a major safety production hazard. In response to this situation, our company has developed an anti-jumping mode frequency conversion cabinet. The system has two functions: automatic frequency reduction and manual frequency reduction. The automatic frequency reduction can be automatically realized three times, and the corresponding centrifugal time can be increased for each frequency reduction. The basic frequency can be set according to different types of molds, and the current percentage can be monitored. In the phase of raising the speed, the acceleration time is superimposed to ensure that the raising speed is more balanced.
At the same time, users can also select the energy feedback unit. The energy feedback unit automatically detects the DC bus voltage of the frequency converter, reverses the DC voltage of the DC link of the frequency converter into the AC voltage with the same frequency and phase as the grid voltage, and is connected to the AC grid after multiple noise filtering links, so as to achieve the purpose of energy feedback to the grid, The electric energy fed back to the power grid reaches more than 95% of the power generation energy, effectively saving electric energy.
2.Supporting wheel: material is 40Cr forgings, medium frequency conditioning to HRC35-40, strong impact resistance, good wear resistance;The wheel can be integral retaining edge and movable retaining edge.
3.Tightening sleeve: material is 45# forgings, conditioning to HB220-280, yield strength ≥355Mpa
4.Bearings: Wafangdian bearings - comprehensive economic and technical indicators in the bearing industry in China ranked first, the world ranked 12th.
5.Bearing seat: Material is ZG35.
6.Base:Material is ZG35 or H STEEL ( Q235B).
7. Electrical system: Due to the deformation of individual centrifugal molds（pole/pipe/pile mold） or irregular mold clamping, mold jumping or mold flying may occur during high-speed centrifugation, which is a major safety production hazard. In response to this situation, our company has developed an anti-jumping mode frequency conversion cabinet. The system has two functions: automatic frequency reduction and manual frequency reduction. The automatic frequency reduction can be automatically realized three times, and the corresponding centrifugal time can be increased for each frequency reduction. The basic frequency can be set according to different types of molds, and the current percentage can be monitored. In the phase of raising the speed, the acceleration time is superimposed to ensure that the raising speed is more balanced.
At the same time, users can also select the energy feedback unit. The energy feedback unit automatically detects the DC bus voltage of the frequency converter, reverses the DC voltage of the DC link of the frequency converter into the AC voltage with the same frequency and phase as the grid voltage, and is connected to the AC grid after multiple noise filtering links, so as to achieve the purpose of energy feedback to the grid, The electric energy fed back to the power grid reaches more than 95% of the power generation energy, effectively saving electric energy.
Specification Configuration for concrete pole centrifugal spinning machine
Concrete pole mold
Specification of concrete pole mold
Advantages of centrifugal concrete pole mold :
1.Cylinder body: The material blanking according to the customer's order model , The Maximum single length is 12m ,
And the cylinder body has less welding seams ,which reduces the influence of welding deformation and the error of manual docking
2.Running wheel: The material is adopted 30Mn cold roll forming, with good wear resistance.
3.Welding: It is advisable to adopt the section welding process, the welding method is carbon dioxide shielded welding,
the gas is mixed gas, and the welding machine adopts Panasonic welding machine, the welding spot is beautiful, and there is no welding slag.
4.Lathe: Introduce CW61180L-16m ultra-long lathe, ∅1000mm×15.4M and below specifications are open for overall processing, and the concentricity of the steel mold is better.
5.Anti-leakage grout: Our company uses a planer for a groove at the joint between the upper mold and the body, and an elastic sealing rubber strip is inserted into the groove.
This rubber strip can be reused or replaced at any time. Put an end to the problem of ground joint leakage.
1.Cylinder body: The material blanking according to the customer's order model , The Maximum single length is 12m ,
And the cylinder body has less welding seams ,which reduces the influence of welding deformation and the error of manual docking
2.Running wheel: The material is adopted 30Mn cold roll forming, with good wear resistance.
3.Welding: It is advisable to adopt the section welding process, the welding method is carbon dioxide shielded welding,
the gas is mixed gas, and the welding machine adopts Panasonic welding machine, the welding spot is beautiful, and there is no welding slag.
4.Lathe: Introduce CW61180L-16m ultra-long lathe, ∅1000mm×15.4M and below specifications are open for overall processing, and the concentricity of the steel mold is better.
5.Anti-leakage grout: Our company uses a planer for a groove at the joint between the upper mold and the body, and an elastic sealing rubber strip is inserted into the groove.
This rubber strip can be reused or replaced at any time. Put an end to the problem of ground joint leakage.
Concrete pole Pre-tensioning machine
controlled by the pole tensioning machine, so as to apply prestress to the prestressed reinforcement in advance and ensure that
the prestressed concrete pole can obtain the designed bearing capacity.
One-stop service for the design and construction of the entire production line of concrete electrical pole.
Since Haiyu Industry Group was established in 2011, we have successively constructed the production line of "Transverse-Belly Catenary Pillar"with CREC on the Ethiopian-Djibouti Railway, and the "Concrete Pole" production line with CCCC on the Mombasa-Nairobi Railway in Kenya. The first full-automatic pumping production line of " Concrete Pole" in the Eastern Industrial Park of Ethiopia, the "PHC High-strength Prestressed Concrete Pile" production line with CREC in Indonesia's Jawan-Bandung High-speed Railway and "Concrete Pole" fully automatic production line of MCP company in Mandalay. Our company's products have been exported to more than 30 countries and regions abroad.
Concrete pole production line supporting machine
production process
Case Display
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Customer Feedback
Company Profile
Company Service system
Pre- sales:
Introduce company and product technology;
Understand customer requirements and site conditions, and design the appropriate technical solutions;
Guide customers to choose products and recommend suitable models;
Provide relevant technical information for reference;
Design customized products according to customers' special requirements;
Act as the advisor and assistant of customers, make sure every investment of customers can obtain rich returns;
Introduce company and product technology;
Understand customer requirements and site conditions, and design the appropriate technical solutions;
Guide customers to choose products and recommend suitable models;
Provide relevant technical information for reference;
Design customized products according to customers' special requirements;
Act as the advisor and assistant of customers, make sure every investment of customers can obtain rich returns;
In Sale:
Follow up production situation
To provide construction technology consultation for customers, to guide customers in civil engineering;
Strict inspection of products before shipping to customer.
Timely organization of delivery in accordance with the contract;
Follow up production situation
To provide construction technology consultation for customers, to guide customers in civil engineering;
Strict inspection of products before shipping to customer.
Timely organization of delivery in accordance with the contract;
After sale:
Assist customers about Installation and commissioning of equipment;
Guide equipment installation and debugging;
On-site training, guide customers to standardize the operation and use;
Responsible for receiving and handling customer complaints about product quality and service;
Deal with after-sale calls as soon as possible, and provide remote emergency troubleshooting and technical support;
If the fault cannot be solved remotely, send after-sales personnel to the site to solve it;
Complete accessories warehouse, to ensure customer equipment accessories for life supply;
Assist customers about Installation and commissioning of equipment;
Guide equipment installation and debugging;
On-site training, guide customers to standardize the operation and use;
Responsible for receiving and handling customer complaints about product quality and service;
Deal with after-sale calls as soon as possible, and provide remote emergency troubleshooting and technical support;
If the fault cannot be solved remotely, send after-sales personnel to the site to solve it;
Complete accessories warehouse, to ensure customer equipment accessories for life supply;
Exhibition Photos
Transportation
FAQ
Q:Do you have set up an independent factory?
A:We have our own factory. Has the specialized cement machinery product equipment factory, also has the large-scale cement drain pipe production factory.
Q:What can you do for us?
A:1. Before sales can be targeted to give some constructive Suggestions.
2.Make a specific plan for your needs.
3. After sales reference specific products, different products have different services. Refer to the specific product description.
Q: Can you do the basic design for us?
A: Yes, we have a professional team with rich experience in basic design of cement pipe making equipment with CAD software. You just need to tell us your ideas and requirements, and we will provide you with the most perfect design.
Q:Can your engineers train our workers in our factories?
A:Yes, we have a very large engineering installation team that can train and instruct your workers to operate the installation equipment.
Q:If we provide the parameter requirements, can we make it to order?
A:We provide customized services as long as you provide the appropriate drawings and product requirements.
Q:How long is your lead time?
A:Our delivery time varies according to the quantity of the order, usually around 30 days.
A:We have our own factory. Has the specialized cement machinery product equipment factory, also has the large-scale cement drain pipe production factory.
Q:What can you do for us?
A:1. Before sales can be targeted to give some constructive Suggestions.
2.Make a specific plan for your needs.
3. After sales reference specific products, different products have different services. Refer to the specific product description.
Q: Can you do the basic design for us?
A: Yes, we have a professional team with rich experience in basic design of cement pipe making equipment with CAD software. You just need to tell us your ideas and requirements, and we will provide you with the most perfect design.
Q:Can your engineers train our workers in our factories?
A:Yes, we have a very large engineering installation team that can train and instruct your workers to operate the installation equipment.
Q:If we provide the parameter requirements, can we make it to order?
A:We provide customized services as long as you provide the appropriate drawings and product requirements.
Q:How long is your lead time?
A:Our delivery time varies according to the quantity of the order, usually around 30 days.
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