KAYO A8L Automatic SMT P& P Machine for led assembly production line
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- Supplier: Wuxi KAYO Automation Equipment Co. Ltd.
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Product Overview
Description
Product Description
KAYO-A8L
Automatic SMT P&P Machine
Product Details
Product Advantages:
Product Specification
| Feeder No. | 70(Front 38, rear 32) | tray quantity | support 12 pcs |
| Mounting Heads | 8(No need to change Nozzle) | Positioning Accuracy | 0.01mm |
| Average Power | 750W | Power Supply | 220V, 50Hz |
| Nozzle Buffering Range | 5.0mm | Driving Motor | Panasonic servo motor |
| Compressed Air | 0.5-06Mpa | Max. Circuit Board Area | 650*380mm |
| XY Max. Movement Range | 750*670mm | Z Axis Max. Movement Range | 20mm |
| Rail Guide Adjusting Method | Manual + Automatic | Alarm when open the cover | Reducing speed or out of service |
| Placement Mode | Manual, semi-automatic, fully-automatic | operation window | Front and rear dual display operation,More user-friendly design |
| XYZ Drive Guide Rail | TBI High-precision heavy-duty straight-line guide rail | Nozzle Vacuum Source | High efficiency energy-saving vacuum pump,Vacuum gas storage tank |
| Product Weight | 550KGS | Dimensions | 1500*1280*1410mm |
| Belt Type Feeder | 8/12/16/24/32/44mm Pneumatic and Electric feeder,3/5 tube vibration feeder |
| Max. Mounting Speed | 15000CPH (Off Visual) |
| Average Mounting Speed | 12000CPH (On Visual) |
| Operating System | Support Windows XP, Win7 operating system |
| Component Angle | 0~360°, synchronized rotation in motion |
| Visual Display | 2pcs industrial control display ratio 4:3, resolution1280*1024 |
| Programming Mode | Point-to-point programming, visual programming, PCB file coordinates inputting, etc. |
| Recognition Camera No. | 1pc of Mark recognition camera, 8 pcs of high speed recognition camera, 1 pc of 8 million high-precision recognition camera |
| Mount optimization | Automatic program optimization.After the installation, the production can continue without waiting for reset |
| X/Y Running Model | Imported TBI high-precision ball screw rod + imported TBI heavy-duty linear guide |
| Board Input Method | Three-section transmitting boards-automatic connection from left to right, automatic PCB transmission positioning |
| Shortcut button | off-line/restoration/automatic operation /remove the alarm |
| Automatic on-line | Can automatically connect front and rear end with signal equipment |
| Applicable Mounting Range: Suitable for 0201, 0402, 0603, 0805, 1206, LED lamp beads, diodes, transistors, SOT, 40mm*40mm range pin pitch ≥0.3mm QFP, BGA etc. |
Company Information
Wuxi KAYO Automation Equipment Co., Ltd.is a professional manufacturer focusing in pick and place machine, reflow oven, screen printer and other smt equipment. Right now, we have integrated R&D, production and sales together.
We have 20-year experience in SMT machine, with unique understanding of SMT technology, we provide long-term professional services to domestic and foreign electronic company. It always lead SMT equipment technologies and trends in domestic market.
With good quality, competitive price, easy operation and energy saving, our products are very popular in domestic and oversea market. And all of our machines are wildly used in electronic circuit, photovoltaic, LED industry, instruments and apparatuses.
Up to now, our products are already sold in many countries such as USA, Canada, Australia, Mexico, India, Japan and Southeast Asian area. We will continue to make great efforts to satisfy the customers' requirement.
SMT Pick and Place Machine: It is our primate product, the working teams have always been dedicated to the research and development of SMT machine, which has become a widely recognized brand by customers.
Reflow Oven: Now our reflow oven has eight series, and more than 20 models. We also accept customization for our customers to meet different customers’ diverse needs.
Screen Printer: It is an indispensable equipment in the whole smt process. We provide manual, semi-automatic and automatic screen printers for your choice.
Production Process
Factory show
Customer visiting show
Exhibition show
Certificate show
1.CE for "pick and place machine" 2.CE for" Screen Printer" 3.CE for "Reflow oven"
4.IS09001 5. KAYO 6. Pick and place machine 7."Business license"
"Trademark registration certificate " " Design patent certificate " .
KAYO Main products
KAYO main products
1.Pick and place machines
Pick and place machines parameters
| Machine Name | KAYO-2DV-25S | KAYO-A4 | KAYO-A4L | KAYO-1706-3DSG (KAYO-A6L) | KAYO-A8L | KAYO-S600 | |
| Type | Vertical | ||||||
| Mounting Heads | 2 | 4 | 4 | 6 | 8 | 6 | |
| Feeder No. | 25 | 46 | 46 | 60 | 70 | 82 | |
| Max. Mounting Speed | off visual (CPH) | 6000 | 7000 | 8000 | 13000 | 15000 | 16000 |
| on visual (CPH) | 5000 | 5000 | 6000 | 10000 | 12000 | 14000 | |
| PCB Size | Min.(W*Lmm) | 50*50 | |||||
| Max.(W*Lmm) | 295*420 | 300* 480 | 300* 480 | 370* 650 | 380* 650 | 380* 650 | |
| Camera | Total | 2 | 6 | 6 | 8 | 10 | 9 |
| Mark | 1 | 1 | 1 | 1 | 1 | 1 | |
| High-speed | 1 | 4 | 4 | 6 | 8 | 6 | |
| High-precision | 0 | 1pc of 5million | 1pc of 8million | ||||
| Visual correction | 0 | 0 | 0 | 0 | 0 | 1 | |
| Driving Motor | Progressive motor | Panasonic servo motor | |||||
| Motion Drive System | High speed digital high voltage driver | Panasonic High speed DPS driver | |||||
| Positioning Accuracy | 0.01mm | ||||||
| Support Feeding Method | 8/12/16/24/32/44mm Pneumatic and electric feeder ,vibration feeder ,tube feeding, tray IC | ||||||
| Applicable Mounting Range | Min. | 0402 | 0201 | ||||
| Max. | 15*15mm | 45mm*45mm range pin pitch ≥0.3mm SSOP,QFP, BGA etc. | |||||
| Weight(kgs) | 100 | 350 | 450 | 450 | 550 | 880 | |
| Dimensions(mm) | 1050*850*660 | 1180*1080*880 | 1095*1165*1400 | 1335*1230*1420 | 1500*1280*1410 | ||
2.Screen printer
Screen Priners parameters
| Machine name | KAYO-P1000 | KAYO-5088 | KAYO-5088C | KAYO-5088L | KAYO-YS1 | KAYO-450 | KAYO-600 | |
| Type | Manually | Semi-auto | Full automatic | |||||
| Max. PCB Size(mm) | 250*400 | 400*300 | 600*320 | 1200*300 | 400*300 | 450*350 | 610* 350 | |
| Printing Table Size(mm) | 300*400 | 500*320 | 700*350 | 1250*320 | ||||
| Stencil Frame Size | Min.(mm) | 470*370 | 470*370 | 420*520 | ||||
| Max.(mm) | 370*470 | 600*320 | 950*736 | 1500*550 | 600*550 | 737*737 | 800*800 | |
| Squeegee Length | Standard 200mm (Could lengthen according to clients’ request) | |||||||
| Squeegee Speed | Manually Controlled | 0-100mm/s | 0- 200 mm/s | |||||
| PCB Thickness(mm) | 0.2-3 | 0.4-5 | 0.6-14 | |||||
| Printing Accuracy(mm) | ±0.01 | ±0.02 | ±0.1 | |||||
| Repeat Precision(mm) | ±0.01 | ±0.02 | ±0.05 | |||||
| Machine Dimension(L*W*Hmm) | 540*380*390 | 900*1100*1680 | 1800*900*1680 | 1450*1200*1680 | 1140*1400*1480 | |||
| Weight(kgs) | 20 | 150 | 160 | 180 | 500 | 1000 | 1200 | |
3.Reflow oven
Reflow oven parameters
| Machine name | KAYO-RF330 | KAYO-RF530 | KAYO-RF430 | KAYO-RF630 | KAYO-835 | KAYO-8845 | KAYO-610L | KAYO-820L | KAYO-800L | |
| Type | Desktop | Vertical | ||||||||
| Heating Zone | upper | 3 | 3 | 4 | 6 | 8 | 8 | 6 | 8 | 8 |
| down | 0 | 2 | 4 | 6 | 8 | 8 | 6 | 8 | 8 | |
| PCB Max. Width | 300 | 350 | 450 | 300 | 400 | |||||
| Transmission type | mesh | Mesh (Can customize mesh + rail guide) | Mesh + rail guide | |||||||
| Cooling zone | 2 | |||||||||
| Heating zone length(mm) | 1000 | 960 | 1400 | 2200 | 3200 | 3150 | 2050 | 2700 | 3000 | |
| Temperature control type | Panel Button + PID Close Loop | Panel Button +PID closed-loop (Can customize PC + PID) | PC +PID closed-loop | |||||||
| upper furnace opening method | Manually Open | Double electric cylinder jacking | ||||||||
| Dimensions(L*W*H mm) | 1500*610 *670 | 1700*710 *650 | 2500*612 *1220 | 3600*700 *1220 | 4200*800 *1320 | 4600*1000 *1420 | 3600*1200 *1450 | 4600*1200 *1450 | 5050*1350*1550 | |
| Weight(kgs) | 120 | 150 | 300 | 500 | 900 | 1100 | 800 | 1000 | 2200 | |
4.Other Accessories
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