SUNY GROUP Copper Wire Tube Bar Continuous Casting Rolling Machinery

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Product Overview

Description



COPPER ROD UPCASTING MACHINE




PRODUCT APPLICATION

Upward continuous casting machinery ( up cast line )
Upward Copper Rod Continuous Casting Full Plant is used to produce the long and bright oxygen-free copper rod with the diameter from 8 to 25mm. Large-length bright oxygen-free copper tube blanks and large-length bright oxygen-free copper slabs.
As a conductive material with high conductivity and low oxygen content, the oxygen-free copper rod is widely used in wire, cable,electromagnetic wire and other industries.









RAW MATERIAL

The raw materials for Upward Copper Rod Continuous Casting Full Plant should meet the requirements of GB/T467-2010 cathode copper No.1 standard copper Cu-CATH-2, Generally, cathode copper is commonly used, and pure copper is more than 99% waste copper.





FINAL PRODUCTS

Long and bright oxygen-free copper fod with the diameter form 8 to 25mm. Large-length bright oxygen-free copper tube blanks and large-length bright oxygen-free copper slabs.





FINAL PRODUCT STANDARD


Raw Materials
The raw materials should meet the requirements of GB/T467-2010 cathode copper No.1 standard copper Cu-CATH-2
Battery Cover Remover
2200*2000*1300 mm
Copper Rod
Copper rod technical indicators should meet the GB/T3952-2008 standard
Density
~8.9Kg/dm3
Tensile Strength
>170N/mm2
Soft Electrical Conductivity
>100% IACS ( 2m2n Flexble Wire )
Soft Electrical Resistivity
>0.15328Ωg/m2
Elongation
>37%
Oxygen Content

≤20ppm



EQUIPMENT STRUCTURE

The Upward Copper Rod Continuous Casting Full Plant is mainly composed of melting furnace, heat preservation furnace, drag, crystallizer, speed regulating device, winding machine, cooling water system, electrical system.




PROCESS DETAILS

1. Cathode copper is directly added to the melting furnace and melted into a liquid by power frequency induction;
2. After melting, the copper liquid will automatically and smoothly overflow into the intermediate holding furnace through the transition chamber;
3. The copper liquid has a stable reduction process by the covered surface of charcoal;
4. After the reduction, the copper liquid is rapidly crystallized into a cast rod through a crystallizer through the continuous casting machine in the holding furnace;
5. Every casting rod is equipped with a controller and a torsion bar machine.The casting rod is led from the continuous casting machine to the controller and the torsion bar through the regulating wheel device to form a circle. After the completion of the circle, the casting rod is cut and hoisted away for the next process.





PRODUCT ADVANTAGE

1). Control oxygen content to eliminate copper rod hollow core technology;
2). Low energy consumption, single ton energy consumption is 20% lower than similar domestic equipment;
3). Removable sensor, flexible maintenance, short maintenance time;
4). Computer control, servo drive system, man-machine interface;
5). Fully automatic control of rewinding and arranging wire, single reel rewinding weight above 3 tons;
6). Charge with the highest temperature tolerance;
7). Our company independently researched furnace material, temperature resistance level is 1790 degrees, and the temperature resistance level is much higher than 1300 degree temperature resistance level of other manufacturers, so that the service life of the furnace is improved.





TECHNICAL PARAMETERS


Capacity
3000 - 12000T/Year
Furnace Number
2 Melting Furnace+1 Heat Preservation Furnace
Casting Rod Number
24 Pcs
Casting Rob Diameter
φ8mm ~ φ20mm
Upward Speed
6.0 ~ 2800mm/min
Upward Circular Pitch
3-6mm ( Adjustable )
Traction Frequency
0 ~ 800 times/time
Traction Way
Servo Motor Tranction
Winding Specification
φ1000xφ1550x800 ( mm )
Voltage
380V, 50Hz, 3Phase
Melting Copper Speed
1550 Kg/H
Maximum Operating Power
≤560 Kw
Power Consumption
≤330 Kwh/T





DEEP PROCESSING EQUIPMENT





CUSTOMER COOPERATION
Our company can offer you whole processing solution for the copper, such as copper separator, copper electrolysis, copper bar production line etc, and we will offer you the professional installing and training service, to help you to build a perfect copper recycling factory.






2.4646 s.