Three phases inverter Stirring Melting Multiple Alloy Manufacturing Induction Furnace

Our factory promises to offer the advanced aluminium melting furnace technologies to ensure deliver to customer the most technologically system for aluminium. The procudure is energy intensive that convert Alumina to pure aluminium and ultimatedly to useful aluminium alloy.That's the reason why the induction furnace produced by our factory has been proved the value in the large group aluminium foundry factory. 

 Special induction power supply structure:

1/3, 2/2 and full capacity charge can be output at full power. It can suitable for multiple alloy flexibly produce without increasing the cost of electricity, and ensure that the power factor is always above 0.97 metallurgically homogeneous and the power output accuracy is controlled at 1%. In the non-full furnace state, the power output can be precisely controlled to ensure the process control accuracy under various conditions, and automatically adapt to the charge capacity without changing any part of the equipment. Easy to operate, effectively improve production efficiency.

The alloy metal liquid multiple flow mode:

                
                    Spherical liquid surface form                      the liquid flow directions under spherical liquid surface form

                 Concave liquid surface form                               the liquid flow directions under concave liquid surface form

   Flat liquid surface form                                                 the liquid directions under flat liquid surface form

By controlling the flow direction of the melt in the intermediate frequency induction furnace, we can achieve the homogenization and dispersion distribution of the alloy composition, effectively improve the performance of the material under the as-cast condition, greatly reduce the pressure of the heat treatment in the later stage of the material, and reduce the energy consumption and production cost.

Effect of multiple melt flow directions on as-cast microstructure of materials:

The device adopts a group output mode to control the direction and strength of liquid flow in the furnace to achieve uniformization of the composition of complex alloys. For the non-ferrous metal industry, its homogenization is particularly evident.

The following is a comparison of the as-cast microstructure of the same aluminum alloy in a common intermediate frequency induction furnace and in a melt liquid flow controllable intermediate frequency induction furnace.

As-cast microstructure of ordinary intermediate            Melt liquid flow controllable as-cast 
frequency induction furnace

Produce control system:
There are Four departments in this manufacturer, one of them charges for assembling furnace body, other charges for KGPS power supply,the third for aluminium shell furnace and fourth for induction heating furnace. All the technical workers have technical certificates who welding and cutting steel plates for furnace body.Mr. Wang is actual president,he knows the technology of intermediate frequency melting furnace and heating furnace, established this company in 1992,and start to research and produce since that year.Every Steel Frame Furnace is designed for its structural strength with the help of experience engineers and specilized workers,so our factory have competitive price induction furnace. And our factory also have less cost aluminium shell induction furnace, this type furnace with aluminium shell have same melting speed compared to steel frame furnace. Our factory have many specilized workers and engineers to make induction furnace rather than only use computer software, so the price is really competitive.

QC System:
The technical person must test the furnace material and parts to ensure its quality.All the melting and heating equipment accordance with national standard strictly in the products produce procedure:
JB4086-85 <Technical Specifications For Electronic Controlled Heating Equipment For Medium Frequency Induction Heating>
GB10067.1-88 <General Part Of Basic Technical Conditions For Electric Heating Equipment>
GB 10067.3-88 <Basic Equipment For Electric Heating Equipment -- Induction Heating Equipment>
GB, 5959.3-88 <Safety Of Electric Heating Equipment, Third Parts, Induction And Conductive Heating Equipment, Induction Melting Special Requirements For Equipment>
GB 5959.1-86 < Safety Of Electric Heating Equipment - Part 1 General Conditions> Environmetal protection standard promised, Melting and heating efficiency of metal confirmed, worker protection mechanism designed.When the melting metal material with no problem,if the foundry efficiency is not the standard as we said,the problem will be in charged and resolved by our side.

Storage system:
The material enough supplied for producing melting and heating equipment, storaged in the place where is dry and normal atmospheric temperature.

Testing system before delivery:
To test the melting and heating function of equipment,or delivery after customers checked the quality.

 Packaging System:
The whole equipment finished full and completely covered by container to delivery. The equipment will fixed by our factory in container to prevent damaged by crash in the delivery process.
Small capacity furnace packaged by Plywood Case or as customers's request.

 After sales service system:
The engineers overseas service available, the infrastructure prepared by buyers based on drawings supplied by our factory, our engineer will teach the workers to install the equipment and make the equipment works successfully. The training exist in the whole procedure of installing and testing,introduce correct,safe operate and personal protection actions after the equipment operate without any doubt.

 Our factory is induction stirring furnace manufacturer.
Series inverter steel melting 550KWH per ton.
Furnace shells working simultaneously 20 minutes highest efficiency and have patent of Mixed Hertz induction stirring melting furnace for alloy casting.
New design billet induction heating equipment less than 300KWH per ton.
Graphene new materials manufacturing furnace with technology can be supplied.
After 30 years development, upgraded to new factory more than 7000 square meters.

Factory in year of 1992                                       New Factory

Contact us:
Mobile: +86 18336778759