250 KW CNC induction hardening machine for axle

Product Application

Complete equipment for Gantry Integral Gear Ring Hardening

This machine fits for all ring gear induction hardening, which can greatly improve the work efficiency. It adopts gantry structure, with the machine bed welded and aging treated, which has good rigidity and structural stability; the rotating work table is driven by AC servo; the removable part of the uses rectangle linear guide. The machine can finish the whole tooth quenching at one time. The inductor can move in any direction, and the AC servo adopted can control the positioning precisely.

Configurations

1. Machine structure: gantry frame and horizontal rotating table.

2. Rotating mode: rotating table rotation.

3. Working mode: horizontal support (positioning fixture can clamp the work-piece inner / outer ring).

4. Clamping:manual alignment (automatic alignment, and automatic clamping/unclamping are also available).

5. CNC setting (Siemens 808D/828D/840DSL are available).

6. Electric control: touch screen and PLC (Siemens 808D/828D/840DSL).

7. Big/small work-piece adjustment: adjust position of claw.

8. Display: heating power/time, rotating speed, quenching liquid flow and temperature.

9. Driving motor: AC servo motor.

10. Number of axis stations: 3.

11. Work stations: 1 (double rotating table is optional, one station for heating and quenching while another for loading and unloading).

12. Maximum outside diameter of workpiece:1600-2000mm

13. maximum workpiece weight:1500-3000KG

14. Workpiece hardening height ≤200mm

15. moving speed up and down of inductor:0-60mmm/s

16. heating power supply:1200-2000KW

17. machine tools power:10-13KW

18. power supply capacity:13-17KVA