KAYO A4L Automatic pick and place smt machine 4 heads
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- Supplier: Wuxi KAYO Automation Equipment Co. Ltd.
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Product Overview
Description
Product Description
KAYO-A4L
4 Heads Automatic SMT P&P Machine
Product Dimensions:
Product Details:
| Application For | |
| Application Area | Application Industry |
| Personal Entrepreneurship | Household Electrical Appliance Industry |
| Laboratory Proofing | Automotive Electronics |
| Mass Production | Power Diver |
| Processing of The Third Party | LED Lighting |
| R&D Customization | Security Instruments and Meters |
| Scientific&Research | Intelligent Contorl |
| Efficient Teaching | Consumer Electronics |
| Logistics Network | |
| Military Industry | |
Product Advantages:
1.Optimized multi-functional conveyor (best positioning + no impact stopping), adopt a laser sensor rather than mechanical stopper to position. No relyon the PCB board size, shape, achieve the best positioning and no impact stop.
2.High Precision: Equipped with 6pcs of cameras: 1pc of Mark, 1pc of high precision, and 4pcs of high-speed recognition cameras, could effectively mount 0402-5050 components, beads, diodes, transistors, SOP, 45mm*45mm range pin pitch ≥0.3mm chip QFP-256, BGA etc.
3.Fast Speed: the max. mounting speed: 8000CPH, average mounting speed: 6000CPH
4.Strong Stability: Panasonic Servo Motor and Drive, TBI precise linear guide and ball screw, Japan Vacuum generator, JUKI high-precise nozzles, automatic feeding integrated system and high-configuration IPC - High precision, strong stability, promise 24-hour mounting stably.
Product Specification:
| Feeder No. | 46(Front 20, rear 26) | Mounting Heads | 4(No need to change Nozzle) |
| tray quantity | support 4 pcs | Positioning Accuracy | 0.01mm |
| Average Power | 600W | Power Supply | 220V, 50Hz |
| Nozzle Buffering Range | 5.0mm | Compressed Air | 0.5-06Mpa |
| Driving Motor | Panasonic servo motor | Max. Circuit Board Area | 480*300mm |
| XY Max. Movement Range | 556*680mm | Z Axis Max. Movement Range | 20mm |
| Product Weight | 450KGS | Dimensions | 1095*1165*1400mm |
| Placement Mode | Manual, semi-automatic, fully-automatic | operation window | Single display operation |
| Rail Guide Adjusting Method | Manual + Automatic | Alarm when open the cover | Reducing speed or out of service |
| Motion Drive System | Panasonic High speed DPS driver | XY axis movement model | Intelligent curve acceleration and deceleration linear linkage |
| Belt Type Feeder | 8/12/16/24mm feeders, stick feeder | ||
| Max. Mounting Speed | 8000CPH (Visual) | ||
| Average Mounting Speed | 6000CPH (Visual) | ||
| XYZ Drive Guide Rail | TBI High-precision heavy-duty straight-line guide rail | ||
| Nozzle Vacuum Source | High-speed on-off vacuum generator with vacuum damage | ||
| Operating System | Support Windows XP, Win7 operating system | ||
| Component Angle | 0~360°, synchronized rotation in motion | ||
| Board Input Method | Automatically connect loader and position PCB transmission | ||
| Visual Display | 1pc industrial control display ratio 4:3, resolution1024X768 | ||
| Programming Mode | Point-to-point programming, visual programming, PCB file coordinates inputting, etc. | ||
| Recognition Camera No. | 1pc of Mark recognition camera, 4 pcs of high speed recognition camera, 1 pc of 5 million high-precision recognition camera | ||
| Mount optimization | Automatic program optimization.After the installation, the production can continue without waiting for reset | ||
| Shortcut button | off-line/restoration/automatic operation /remove the alarm | ||
| Automatic on-line | Can automatically connect front and rear end with signal equipment | ||
| Applicable Mounting Range: Suitable for 0201, 0402, 0603, 0805, 1206, LED lamp beads, diodes, transistors, SOT, 40mm*40mm range pin pitch ≥0.3mm QFP, BGA etc. | |||
KAYO Main products
KAYO main products
1.Pick and place machines
Pick and place machines parameters
| Machine Name | KAYO-2DV-25S | KAYO-A4 | KAYO-A4L | KAYO-1706-3DSG (KAYO-A6L) | KAYO-A8L | KAYO-S600 | |
| Type | Vertical | ||||||
| Mounting Heads | 2 | 4 | 4 | 6 | 8 | 6 | |
| Feeder No. | 25 | 46 | 46 | 60 | 70 | 82 | |
| Max. Mounting Speed | off visual (CPH) | 6000 | 7000 | 8000 | 13000 | 15000 | 16000 |
| on visual (CPH) | 5000 | 5000 | 6000 | 10000 | 12000 | 14000 | |
| PCB Size | Min.(W*Lmm) | 50*50 | |||||
| Max.(W*Lmm) | 295*420 | 300* 480 | 300* 480 | 370* 650 | 380* 650 | 380* 650 | |
| Camera | Total | 2 | 6 | 6 | 8 | 10 | 9 |
| Mark | 1 | 1 | 1 | 1 | 1 | 1 | |
| High-speed | 1 | 4 | 4 | 6 | 8 | 6 | |
| High-precision | 0 | 1pc of 5million | 1pc of 8million | ||||
| Visual correction | 0 | 0 | 0 | 0 | 0 | 1 | |
| Driving Motor | Progressive motor | Panasonic servo motor | |||||
| Motion Drive System | High speed digital high voltage driver | Panasonic High speed DPS driver | |||||
| Positioning Accuracy | 0.01mm | ||||||
| Support Feeding Method | 8/12/16/24/32/44mm Pneumatic and electric feeder ,vibration feeder ,tube feeding, tray IC | ||||||
| Applicable Mounting Range | Min. | 0402 | 0201 | ||||
| Max. | 15*15mm | 45mm*45mm range pin pitch ≥0.3mm SSOP,QFP, BGA etc. | |||||
| Weight(kgs) | 100 | 350 | 450 | 450 | 550 | 880 | |
| Dimensions(mm) | 1050*850*660 | 1180*1080*880 | 1095*1165*1400 | 1335*1230*1420 | 1500*1280*1410 | ||
2.Screen printer
Screen Priners parameters
| Machine name | KAYO-P1000 | KAYO-5088 | KAYO-5088C | KAYO-5088L | KAYO-YS1 | KAYO-450 | KAYO-600 | |
| Type | Manually | Semi-auto | Full automatic | |||||
| Max. PCB Size(mm) | 250*400 | 400*300 | 600*320 | 1200*300 | 400*300 | 450*350 | 610* 350 | |
| Printing Table Size(mm) | 300*400 | 500*320 | 700*350 | 1250*320 | ||||
| Stencil Frame Size | Min.(mm) | 470*370 | 470*370 | 420*520 | ||||
| Max.(mm) | 370*470 | 600*320 | 950*736 | 1500*550 | 600*550 | 737*737 | 800*800 | |
| Squeegee Length | Standard 200mm (Could lengthen according to clients’ request) | |||||||
| Squeegee Speed | Manually Controlled | 0-100mm/s | 0- 200 mm/s | |||||
| PCB Thickness(mm) | 0.2-3 | 0.4-5 | 0.6-14 | |||||
| Printing Accuracy(mm) | ±0.01 | ±0.02 | ±0.1 | |||||
| Repeat Precision(mm) | ±0.01 | ±0.02 | ±0.05 | |||||
| Machine Dimension(L*W*Hmm) | 540*380*390 | 900*1100*1680 | 1800*900*1680 | 1450*1200*1680 | 1140*1400*1480 | |||
| Weight(kgs) | 20 | 150 | 160 | 180 | 500 | 1000 | 1200 | |
3.Reflow oven
Reflow oven parameters
| Machine name | KAYO-RF330 | KAYO-RF530 | KAYO-RF430 | KAYO-RF630 | KAYO-835 | KAYO-8845 | KAYO-610L | KAYO-820L | KAYO-800L | |
| Type | Desktop | Vertical | ||||||||
| Heating Zone | upper | 3 | 3 | 4 | 6 | 8 | 8 | 6 | 8 | 8 |
| down | 0 | 2 | 4 | 6 | 8 | 8 | 6 | 8 | 8 | |
| PCB Max. Width | 300 | 350 | 450 | 300 | 400 | |||||
| Transmission type | mesh | Mesh (Can customize mesh + rail guide) | Mesh + rail guide | |||||||
| Cooling zone | 2 | |||||||||
| Heating zone length(mm) | 1000 | 960 | 1400 | 2200 | 3200 | 3150 | 2050 | 2700 | 3000 | |
| Temperature control type | Panel Button + PID Close Loop | Panel Button +PID closed-loop (Can customize PC + PID) | PC +PID closed-loop | |||||||
| upper furnace opening method | Manually Open | Double electric cylinder jacking | ||||||||
| Dimensions(L*W*H mm) | 1500*610 *670 | 1700*710 *650 | 2500*612 *1220 | 3600*700 *1220 | 4200*800 *1320 | 4600*1000 *1420 | 3600*1200 *1450 | 4600*1200 *1450 | 5050*1350*1550 | |
| Weight(kgs) | 120 | 150 | 300 | 500 | 900 | 1100 | 800 | 1000 | 2200 | |
4.Other Accessories
Company Information
Wuxi KAYO Automation Equipment Co., Ltd.is a professional manufacturer focusing in pick and place machine, reflow oven, screen printer and other smt equipment. Right now, we have integrated R&D, production and sales together.
We have 20-year experience in SMT machine, with unique understanding of SMT technology, we provide long-term professional services to domestic and foreign electronic company. It always lead SMT equipment technologies and trends in domestic market.
With good quality, competitive price, easy operation and energy saving, our products are very popular in domestic and oversea market. And all of our machines are wildly used in electronic circuit, photovoltaic, LED industry, instruments and apparatuses.
Up to now, our products are already sold in many countries such as USA, Canada, Australia, Mexico, India, Japan and Southeast Asian area. We will continue to make great efforts to satisfy the customers' requirement.
SMT Pick and Place Machine: It is our primate product, the working teams have always been dedicated to the research and development of SMT machine, which has become a widely recognized brand by customers.
Reflow Oven: Now our reflow oven has eight series, and more than 20 models. We also accept customization for our customers to meet different customers’ diverse needs.
Screen Printer: It is an indispensable equipment in the whole smt process. We provide manual, semi-automatic and automatic screen printers for your choice.
Production Process
Factory show
Customer visiting show
Exhibition show
Certificate show
1.CE for "pick and place machine" 2.CE for" Screen Printer" 3.CE for "Reflow oven"
4.IS09001 5. KAYO 6. Pick and place machine 7."Business license"
"Trademark registration certificate " " Design patent certificate " .
FAQ
1. Q: Are you a trade company or a manufacturer?
We are an professional manufacturer specialized in SMT Machine, Pick and Place Machine, Reflow Oven, Screen Printer, SMT Production Line and other SMT Products. OEM & ODM service are available.
2. Q: What is your delivery date?
The delivery date is about 20 days upon the full payment.
3. Q: What is your payment terms?
100% payment before delivery
or 50% deposit in advance and the rest before shipment.
4. Q: How is the warranty?
1. Every machine will be checked carefully before shipping out. Buyers should check the package once receiving.
2. The complete machine has a warranty period of 18 months from delivery and lifetime maintenance service.
3. We provide online Q/A and troubleshooting support and technical advice service. Provide one to one after-sale service.
5. Why choose us?
KAYO is the famous brand for high-end pick and place machine. We have more than 20-year professional R&D team, providing 24 hours quick response after-sales service.
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