After the polystyrene beads heating foaming, according to energy-saving standards, building structure, structure system and construction technology requirements, by the special equipment and mold and by heating and molding to form the polystyrene foam block (component) with closed cell structure, different kinds, different specifications, different shape and the outer surface of the annotation corporate logo .
ICF are hollow blocks, panels made of rigid foam that are erected and filled with concrete to form the structure and insulation of exterior walls. ICF are growing rapidly in popularity because they are cost-competitive with frame construction, easy to use, and environmentally friendly, yet they deliver a higher-quality product: more efficient, comfortable, durable, stronger, quieter and more resistant to natural elements and disasters.It is a kind of green construction worldly . ICF construction has become commonplace for both low rise commercial and high performance residential construction as more stringent energy efficiency and natural disaster resistant building codes are adopted.
2.ICF block production process drawing
3.EPS form block molding machine
XL-ZC1400 serious ICF wall machine is reseach and designed by the best construction machanical engineers design team based advacned international ICF panel construction technology , and lead the trend of housing industrialization in China . Cooperate withTsinghua university and China Mining University and other scientific research institution .
Item
Unit
ZC1400
Standard Mould Size
MM
1400×1200
Finished product size
MM
1200×1050
Finished product height
MM
400
Horizontal distance
With coupling flange
MM
200-1350
Without coupling flange
MM
350-1500
Guide rod outer diameter
MM
80
Oil cylinder diameter × Stroke
MM
140×1150
Oil cylinder speed
MM/S
140
Steam inlet diameter
MM
DN65
Steam inlet diameter of mould
MM
DN25
Steam consumption
Kg/cycle
6
Steam pressure
MPa
0.6~0.8
Cooling water inlet diameter
Inch
21/2
Cooling water consumption
Kg/cycle
25
Compressed air inlet diameter
Inch
11/2
Compressed air consumption
m3/cycle
1.5
Vacuum consumption
L/cycle
6
Vacuum pump max flow
m3/h
230
Oil pump
Max flow
ml/r
72
High pressure + Low pressure
MPa
16+6
Silo
Feeding guns
PCs
30
Volume
L
360
Motor power
Hydraulic station
KW
7.5
Vacuum pump
KW
5.5
Silo blower
KW
2.2
Installation power
KW
15.2
Overall Dimension(L*W*H)
M
5.1×2.2×4.2
Forming cycle
S
80-130
Machine weight
t
4
4.EPS form blocks molds
It need totally need 6 sets of molds ,including straight block mold , T shape block mold, corner shape block mold ,and so on .and need 3 skilled workers to operate the 6 sets of machines.
Feagures
1)The electric system adopts the most advanced PLC, touch screen, electromagnetic valve, encoder to ensure the reliable operation of Shape Molding Machine. 2)All parts and fittings of ICF Machine, such as the vacuum pump, the hydraulic pressure system, the valve body are customized and manufactured by prestigious manufacturers domestic and abroad, in order to accelerate the efficiency and reduce the failure rate of the of ICF Machine. 3)It adopts stainless steel plate for the support and back plate each contacting positions, which will reduce the wear and rust of the mold precision. 4)We can make the shape molding machine by requirements.
Pictures
ICF block production and housing site and ready buildings pictures
Our Services
We supply factory layout design ; machine installation ; worker training
Professional after sell and after-sell service team
Certifications
Company Information
Established in 1994 , through 20 years’ stable development. Passed ISO9001:2008 quality management system certification and national high-tech enterprisecertification .Xuelong company is strategic partner of Tsinghua university , Machine design & research institute of China university of mining andtechnology .
Asmost famous supplier in China , Xuelong company’s main products scope are:3D panel machine line ,EPS machine line , EPS raw material marketing center ,precast concrete elements production line and ICF construction panel plant system .
