Complete Oat Flakes Production Line Instant Oatmeal Processing Plant Oatmeal Making Machine Food Processing Industry Grain, Oats
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- Supplier: Lushan Win Tone Engineering Technology Co. Ltd.
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Product Overview
Description
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PRODUCT DESCRIPTION
Oat processing plant can process oat by dehulling, oat flaking and oat grinding. Here, we mainly introduce about oat processing plant for oat flakes production. Oat flakes can reduce blood fat, resist cancer, resist high blood viscosity and control obesity.
Besides, oat flakes are easily cooked and have good taste. Therefore, oat flakes are well received by more and more people.
Besides, oat flakes are easily cooked and have good taste. Therefore, oat flakes are well received by more and more people.
Oat processing plant produces oat flakes according to the procedures below:
Naked oats→cleaning→hulling→washing→spin-drying→thermal treatment of enzyme
deactivation→cutting→steaming→flaking→drying→cooling→packaging→finished products
Naked oats→cleaning→hulling→washing→spin-drying→thermal treatment of enzyme
deactivation→cutting→steaming→flaking→drying→cooling→packaging→finished products
1. Cleaning:
oat has the similar cleaning process with wheat. The cleaning method is based on the granular size and gravity difference.
We can get net oats after several processes of cleaning.
The equipments for cleaning are: precleaning machine,
vibrating screen, peeling machine, de-ironing separator, rotary screen, specific gravity sieve.
2. Peeling and whitening: its goal is to whiten and remove dust. It just needs gentle friction to remove oat fur and skin.
3. Cleaning and spin-drying: peeling, cleaning and then spin-drying.
4. Thermal treatment of enzyme deactivation: without thermal treatment of enzyme deactivation, oats fat will be oxidized in processing and affects products quality and shelf life. This method can deactivate enzyme, make oat starch burnt and increase baking taste.
3. Cleaning and spin-drying: peeling, cleaning and then spin-drying.
4. Thermal treatment of enzyme deactivation: without thermal treatment of enzyme deactivation, oats fat will be oxidized in processing and affects products quality and shelf life. This method can deactivate enzyme, make oat starch burnt and increase baking taste.
We use infrared ray or far-infrared heating equipment for this method. After this processing, oats should enter into the next section or should be forced cooling in time to prevent oat grease oxidation of overheating.
5. Cutting: cutting oats into 1/2- 1/3 granules by drum granulator. The oats flakes after cutting can keep unanimous and are easily laminated into thin flakes without powder.
6. Steaming: furtherly deactivating enzyme and sterilizing. Making starch become instant food, and making oats smoothed and softened for flaking. We use retroflex cooking machine for steaming.
7. Flaking: flaking by double roller flakes machine and keeping the flakes thickness for about 0.5mm. The roller diameter of the flakes machine should be 200mm.
5. Cutting: cutting oats into 1/2- 1/3 granules by drum granulator. The oats flakes after cutting can keep unanimous and are easily laminated into thin flakes without powder.
6. Steaming: furtherly deactivating enzyme and sterilizing. Making starch become instant food, and making oats smoothed and softened for flaking. We use retroflex cooking machine for steaming.
7. Flaking: flaking by double roller flakes machine and keeping the flakes thickness for about 0.5mm. The roller diameter of the flakes machine should be 200mm.
8. Drying and cooling: drying and making the moisture reduce to 10% below for easy storage. Fluid bed dryer is the ideal drying equipment. Then it needs cooling to normal temperature after drying.
9. Packaging: we usually adopt material with good gas tightness, such as aluminium film, polypropylene bag and polyester bag.
Besides, oat flakes are instant food which has higher sanitary requirement and needs sterile production system.
9. Packaging: we usually adopt material with good gas tightness, such as aluminium film, polypropylene bag and polyester bag.
Besides, oat flakes are instant food which has higher sanitary requirement and needs sterile production system.
Type | 10-15T/D | 30-40T/D | 40-50T/D |
Total Power(kw) | 11.55 | 32 | 39 |
Roller Diameter (mm) | 250 | 600 | 600 |
Roller Length (mm) | 500 | 800 | 1000 |
Flakes Thickness (mm) | 0.25-0.4 | 0.25-0.4 | 0.25-0.4 |
Roller RPM (r/min) | 265 | 295 | 295 |
Dimension L*W*H (mm) | 1160*850*1230 | 1700*1635*1600 | 1900*1635*1600 |
Oat processing plant technological features:
First, the naked oats are processed by cleaning and steam softening. Then the material passes the feeding device of the oat flakes machine, and is sent continuously and evenly to the place between the two rollers which have certain interval and pressure.
Next, the oats are rolled into flakes according to the technological requirements. Then it has a centralized processing by scraper device and enters the next section.
After the hard matter passing, the tooth rollers recover to the normal working station automatically.
First, the naked oats are processed by cleaning and steam softening. Then the material passes the feeding device of the oat flakes machine, and is sent continuously and evenly to the place between the two rollers which have certain interval and pressure.
Next, the oats are rolled into flakes according to the technological requirements. Then it has a centralized processing by scraper device and enters the next section.
If there has foreign hard matter mixing into the material and entering between the two rollers, then the hard matter will force the two rollers to be affected by a reactive force. It struts the tooth rollers forcibly by hydraulic system (or spring effect) so as to make the tooth roller, shaft block and bolt have effective protection.
After the hard matter passing, the tooth rollers recover to the normal working station automatically.
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COMPANY INFORMATION
LUSHAN WIN TONE ENGINEERING TECHNOLOGY CO., LTD
Lushan Win Tone Engineering Technology Co., Ltd. (formerly known as Lushan Win Tone Machinery Manufacture Co., Ltd.) wasestablished in 1995. I t is a leading company integrated with research, manufacture and marketing of grain projects.
It has a modern manufacturing base,a precision casting factory, a research and development center for grain, oil and starch syrup processing lines and an international trade center, guaranteeing efficient technology as well as high quality and precision equipments. Win Tone hasISO9001:2008 international quality system certification and more than 20 new practical products patents.
It has a modern manufacturing base,a precision casting factory, a research and development center for grain, oil and starch syrup processing lines and an international trade center, guaranteeing efficient technology as well as high quality and precision equipments. Win Tone hasISO9001:2008 international quality system certification and more than 20 new practical products patents.
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