30KHz Ultrasonic Welding Horn Sonotrode

Share on (62197219636):


Price:

Quantity:


Product Overview

Description


We BDS sonic design and make  custom and standard ultrasonic welding &cuting horn (sonotrode) for use on all brands of ultrasonic welders including: Branson, Dukane, Herrmann, Mecasonic, Rinco, Sonics & Materials, Sonobond, and Stapla etc.15KHz-70KHz ultrasonic welding horn sonotrode avaliable , it could be used for ultrasonic  welding , inserting, staking,spot welding,textile cutting and sealing ,tube sealing and degating etc


 


 


IF YOU HAVE ANY INTERESTED,WELCOME TO CONTACT US ! 


 


 


ULTRASONIC WELDING HORN SONOTRODE


 











































Typical Applications:

- Welding
- Inserting
- Staking
- Spot Welding



- Textile Cut & Seal
- Tube Sealing
- De-gating


Available Frequencies:

- 15.0 kHz
- 20.0 kHz
- 26.5 kHz



- 30.0 kHz
- 35.0 kHz
- 40.0 kHz


Available Materials:

- Aerospace Grade Aluminum
- Aerospace Grade Titanium
- Hardened Powdered Steel (superior to tool steels)
- Hardened Tool Steel


Note: If you need assistance deciding upon which material to use for your ultrasonic horn(s), please call Industrial Ultrasonics. We will review your application and recommend the proper horn material based upon the requirements of your particular application.


Horn Sonotrode Design Options:- Half Wave (standard)
- Full Wave (for extended reach)
- One and One Half Wave (for maximum reach)
- Assembled Horns (back driver with multiple front drivers)
Face Design Options:- Flat faced
- 2D (per part, part prints, or part files)
- 3D (per part files, per part prints, or trace milled per part)
- Custom knurls, spot weld details, and staking details
Ultrasonic Horn Sonotrode Styles:

Rectangular and Square Horn Sonotrode


- Bar / Blade (No slots or slots only in the “L” dimension)
- Block (Slots in both the “L” and “W” dimensions)
- Round Back Stock with Rectangular Face


 

Round Horn Sonotrode


- Circular Solid
- Circular Slotted
- Circular High Gain (for maximum amplitude)
- Circular Hollow
- Catenoidal (optional: tapped for replaceable tips)
- Exponential (optional: tapped for replaceable tips)


 

Assembled Horn Sonotrode


Assembled Horn Sonotrode consist of a back driver with multiple front drivers. This style of horn can be used in applications that require extra part clearance, increased amplitude for large parts, welding on different planes, or spanning large distances between weld locations.


Horn Sonotrode Coatings:

Industrial Ultrasonics offers many different coating options that will increase the performance of your ultrasonic horns.


Horn Sonotrode coatings are available for the following purposes:


- Increase the wear resistance of the face of the horn
- Prevent part marking
- Eliminate residue on light colored parts
- Prevent oxidation of aluminum horns
- Prevent rusting of steel horns


A partial list of available coatings includes:

- Chrome Plating (aluminum Sonotrode only)
- Anodize (aluminum Sonotrode only)
- TiN (titanium and steel Sonotrode only)
- Carbide Spray



 


 Ultrasonic staking welding sonotrodeIMG_6583-1.jpg


IMG_6587-1.jpg


 


 Titanium Sonotrode for Label Cutting 


IMG_0442.jpg


 


Ultrasonic Sonotrode for fabric cutting machine


IMG_1205.jpg


 


Cutting Horn for blind etc fabric cutting


IMG_2219.JPG


 


Titanium sonotrode for cutting and sealing


IMG_2643.JPG


 


 


 


Company brief introduce:


Dongguan BRDASON Ultrasonic Equipment Co.,Ltd has been dovoted in the design, manufacturing and sales of plastic welding machines, ultrosonic welding machines and special machine for more than 10 years.Provided with high quality and competitive price. Our products are popular both in domestic and overseas market for its excellent performance. Plastic machine and welding mould made according to your specific requirements.   welcome to contact with us, we will provide customerized solutions for you. 


 



 



 


0.2027 s.