High productivity metal flatten leveler machine copper coil roller straighten machine

The head of straightener

1,The head adopts design of parallel roller, the upper 3 rollers/lower 4 rollers, totally 7 refined roller structure

2,Adopting four point fine adjustment ,which is more suitable for processing high-precision products. Four point independent pressure is used to adjust the pressure of feeding wheel for incoming and outgoing materials, which can effectively prevent deviation and deformation of materials.

3,Support roller adopts galvanizing roller without power, material integrated forming,surface resistance to scraping grinding, using mechanical bearings, rotating flexible and durable.

4,It adopts cost iron hand wheel , and its surface is electroplated, it is the most traditional hand wheel.

5,The transmission part is protected by protective cover on both sides, equipped with window for convenient observation.

Straightener roller

1,The straightener wheel is made of solid bearing steel, thickened and electroplated after intermediate frequency, and the surface hardness is not low HRC58, to ensure the durability of material.

2,Use forging round steel with GCr15,after preheating treatment( spheroidizing annealing ),then turning, miliing,medium frequency treatment, rough grinding, cold stabilization, then fine grinding, finally electroplating .Maximize the guarantee of precision degree ,concentricity, smoothness and hardness, extend the service life of straightening roller.

Drive gear

The gear processing process includes the following process:gear blank processing-tooth surface processing-heat treatment-Tooth surface finishing.

Raw parts are mainly forged parts,By normalizing treatment, improve its cutting, to facilitate cutting;according to the gear design drawings, rough machining, and then half fine processing ,lathe,rolling,gear shaping,make the gear basically formed;then by heat treatment to improve the mechanical properties.

According to the design requirements of the drawings, the final finishing, finishing benchmark finishing the tooth type. After the above treatment, our gear grade can reach grade 6 ,high wear resistance and strength high ,long service life.

Power section

1 Adopt model 80 worm gear vertical reducer ,use the speed converter of gear , reduce the rotation number of motor to desired rotation number ,and get the mechanism with larger torque.

2,Adopt vertical motor, low vibration, low noise, fixed rotor part adopts pure copper coil, life is 10 times of ordinary coil, both ends are equipped with ball bearing ,low friction, low temperature.  

Electric control box

1,Adopt silver alloy relay ,full copper coil ,flame retardant safety base, long lasting and durable.

2,Adopt safety protection adjustment circuit time delay ,silver alloy contact ,various and dial, satisfied different delay ranges.

3,The switch adopts sliding contact ,with self-cleaning function , normally open and normally closed contact adopts separate bonding structure, can work with different poles, equipped with anti-rotation positioning and stop loose mounting gasket.

4,Adopt self-duplex flat button, the force is light, the key range is moderate, the building block type combination structure. The contact is made up of keto-base composite points with strong conductivity and large current, with a life span of up to 1 million times.

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