Product Overview
Description
Grae for filmvure printing machine
Register Rotogravure Press
Technology Indicators And Main parameter:
Flow direction: From left to right
Printing Colors: Eight colors
Max Width the Printing Film: 1000mm
Max Speed of Press: 150m/min(Φ170mm Diameter of plate)
Max Speed of Printing : 120m/min(Φ170mm Diameter of plate)
Diameter of Printing Cylinder : Φ120mm-Φ300mm
Accuracy of Computer Registration:
Vertical:±0.15mm (Automatic Overprint Alignment)
Horizon:±0.10mm(Manual Alignment)
Max.Diameter of Unwinding: Φ550mm(Width Overall)
Max. Diameter of Rewind : Φ550mm (Width Overall)
Tension Control Range: 3-30Kg
Accuracy of Computer Registration: ±0.5Kg
Min Gas-Source Pressure: 0.8mpa
Impressionable Pressure: 500kg (Width Overall)
Scraper Movement: ±5mm
Max change roll speed: 150m/min
Drying Method: Electric Heating
Main motor: 11kw
Total Power: 170kw
Overall dimensions: 15500×3200×3000MM
Weight: 16000kg
Printing material
PVDC 35-60um PET 12-60um
OPP 20-60um BOPP 20-60um
PE 30-100um NY 12-50um
CPP 20-60um Laminated film 15-60um
The introductory of main parts
Unwinding Unit
Structure:![]()
Independent tower arms double-position rotary frames and wallboard frame
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Double unwinding of active unwinding
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Independent transmission control system adopts imported all-digital ac frequency conversion control system
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Tension test system and stable system
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Tension closed-loop control
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Swing roll out swinging in closed-loop control and feedback signal sent by linear potentiometer
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Automatic alarm, new roll refueling automatic drive and host the same speed
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Winding and rewinding shaft of inflatable type
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Motor rotation exchange automatically positioning
Norm:![]()
Winding\ Unwinding Paper core 1000mm
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Max unwinding diameter is Φ550mm.
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Motor of unwinding AC2.2KW+ENCODER+FAN with Japan Digital ac frequency conversion control system
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Rotary speed frame: 1r/min
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Tension set limits :3-30Kg
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Tension control precision:±0.5kg
Feature:![]()
Winding and rewinding shaft of inflatable type, adapt to different paper, change quickly
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High-speed non-stop refueling, save time, improve efficiency.
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Zero speed difference in volume, tension stability, low scrap.
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Exchange of active control, can produce zero speed, tension control, whether can have high stable output
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Low friction cylinder, tension adjust tension for function curve mend
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Independent rewind coil diameter of favorable put tower, machine will be stable
The traction part of feeding material
Structure:![]()
Double rollers which roll each other, combination Rigid and Flexible
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Steel roller is driving roller, drove by Inverter-Fed AC traction motor
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Steel roller is driven by imported all-digital ac frequency conversion control system
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The adjusting of soft roller is completed by pneumatic parts.
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Tension test system and stable system
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Tension closed-loop control
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Tension measure of rocking roller participated in closed-loop control reflected signal is examined by Japanese photo-electric encoder. Keep unwinding, stabilize tension.
Norm:![]()
Steel rollerΦ120mm
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Soft roller Φ120mm,polyurethane Shaoer(A)65°-70°
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Tension set 3-30KG
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Tension control precision±0.5Kg
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Motor of unwinding AC2.2KW+ENCODER+FAN with Japan Digital ac frequency conversion control system
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Max pressure of soft roller :500Kg
Feature:![]()
Steel roller and soft roller get together,tension is divided section
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Independent tension closed-loop control can produce stable printing tension
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The brake of soft roller connect to main motor, operating by CPU.
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Tension control connect to main motor,easy to operate.
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Individual rack unit,installation precision is high quality
Printing Unit
Structure:![]()
adopt non- roller plate-loading, transverse installation feet can guarantee the initial location version roller
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Pressure print rollers for ventilation shaft type, can undertake rapid change
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Embossing roll down to swing arm type and structure with a guide roller press, ensure coordinated action of material rising, grow and change to a minimum.
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press roller automatically press one by one
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Doctor is gas-pressed, adjust the structure in three dimension, and each color is
passed lateral by independent buncher.
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Scraper for double-axis kiln, kiln frequency and main motor revolution in proportion
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Ink-feeding device is consisted of diaphragm pump which provide ink in circulation, ductor and hand wheel elevator mechanism
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Compensation roll adopts high-precision rocking lead screw
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Driving gearbox is a transmission clutch structure without clearance sealed in oil
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Adjustment for bilateral regulation, roll header configuration indicator
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With exhausting to reduce the odor.
Norm:
Roller platenΦ120mm Polyurethane Shaoer(A)70°
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Max printing pressure: 500Kg
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Scraper move:±5mm
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Scraper pressure:10-150Kg
Feature:![]()
Shaft-less plate quickly replaced, accurate positioning
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Early on edition system can quickly into alignment printing
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Roller platen guide roller press for linkage structure and elongation of film printing
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Scraper is gas-pressed; adjust the structure in three dimensions.
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With rapid ascent device, when stop lockable embossing rollers
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After initial installation of transverse quickly enter to version control
Drying Unit
Structure:![]()
Monochromatic and independent drying system.
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Intelligent temperature control of continuous
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Insert the wind; heat oven can be second return to use
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For changfeng mouth nozzle flat
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Electric heating controlled in constant temperature
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Cabinet for manual closing single open
Norm:![]()
The materials about 1100mm
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Wind speed 45m/s
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Muzzle:8 pieces
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Return air rate:0-50%
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Max-temperature control precision:±2℃
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Motor of fan power: 2.2KW/group
Feature:![]()
Secondary air using energy saving
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Many parts wind return by the whirlwind layout and the drying table, no blister phenomenon
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Automatic temperature control, favorable aggregate-organ, all kinds of printing
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Big high flow velocity of low temperature, high speed can build the drying.
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The whole box, prevent air suction design outflow
Cooling Unit
Structure:![]()
Independent water-cooling roller device
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Cold water on roller is forced circulation, roll body circulation
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Since water overflows backflow
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High finish surface processing
Norm:![]()
Roll diameterΦ160mm
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Water consumption about 100kg/h(One group)
Feature:![]()
Cooling performance is obvious
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Since the overflowing with backflow, no great pressure, no rotary joints
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Water-cooling roller Angle, contact material, cooling effect is obvious
· Rolling bearing operation, convenient maintenance and flexible
Outputting traction Unit
Structure![]()
Double rollers which roll each other, combination Rigid and Flexible
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Steel roll droved by traction motor is driving roll
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Steel roller is driven by imported all-digital ac frequency conversion control system
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The adjusting of soft roller is completed by pneumatic parts.
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Tension test system and stable system
![]()
Tension closed-loop control
![]()
Swing roll out swinging in closed-loop control and feedback signal sent by linear potentiometer
Norm:![]()
Steel rollΦ120mm
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Soft rollΦ125mm,polyurethane Shaoer(A) 65°-70°
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Drive motor AC2.2kw+ENCODER+FAN
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Tension setting 3-30kg
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Tension control precision±0.5kg
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Max pressure of soft roller :500Kg
Feature: ![]()
Steel roller and soft roller get together,tension is divided section
![]()
Independent tension closed-loop control can produce stable printing tension
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The brake of soft roller connect to main motor, operating by CPU.
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Tension control connect to main motor,easy to operate.
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Individual rack unit,installation precision is high quality
Winding unit
Structure: ![]()
Independent tower arms double-position rotary frames and wallboard frame
![]()
Double unwinding of active unwinding
![]()
Independent transmission control system adopts imported all-digital ac frequency conversion control system
![]()
Tension test system and stable system
![]()
Tension closed-loop control
![]()
Swing roll out swinging in closed-loop control and feedback signal sent by linear potentiometer
![]()
Automatic alarm, new roll refueling automatic drive and host the same speed
![]()
Winding and rewinding shaft of inflatable type
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Motor rotation exchange automatically positioning
Norm:![]()
Width of winding core :1000mm
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Max winding diameter Φ550mm
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Winding motor AC3kw+ENCODER+FAN With imported all-digital ac frequency conversion control system
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Winding tension attenuation 0-100%
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Rotary speed frame 1r/min
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Tension setting limits 3-30Kg
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Tension control precision±0.5kg
Feature:![]()
Use air shaft, change quickly
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High-speed non-stop change, save time, improve efficiency
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High-speed non-stop refueling, save time, improve efficiency.
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Exchange control winding, can produce zero speed, tension control, whether can have high stable output
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Low friction cylinder, tension adjust tension for function curve mend
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Turning rack auto positioning
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Independent winding tower to expand, the diameter of rewinding machine is stable
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In HanXian touch on intelligent controller of tension, tension, the attenuation rate attenuation parameters, such as initial diameter setting
Standerand transportation unit
Structure:![]()
The whole high strength low stress iron wall
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Combined modular design
Norm: ![]()
Wallboard thickness 70mm
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Each color group space: 1m
Guide roller Φ102mm,Φ80mm,Surface treatment, static balance anode
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Width of guide roller :1050mm
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Screw pitch circular pitch :35mm
Main transfer unit
Structure:![]()
Active motor, power transmission shaft to each unit
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The connection box and gear for flexible connection
Norm: ![]()
Motor power AC11KW+ENCODER+FAN With imported all-digital ac frequency conversion control system
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Transmission roller:Φ40mm
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Sleeve pipe:Soft schistic.
Feature:![]()
Low load starter
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Automatic increase speed
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With the motor, the corresponding control
Tension control
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High-precision of four tension
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Tension control accuracy, high speed smoothly
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Each tension and each printing unit have set temperature into touch user menu functions
Lighting system
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In the first explosion safety system
Photoelectric registration standard and Static video
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Shanxi photoelectric registration standard ![]()
Static video:Shanxi KeSai
Gas circuit system
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Within the dryer, and all kinds of group and pneumatic thing we have in addition to water, filter
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The winding and rewinding unit and printing unit, manual valve with self-locking function
Static elimination system
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Adopt self-container discharge and elimination static brush.
Spare parts
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Tools and toolbox: 1 set
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Fluorescent lamp examines board:1 set
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Ladder:1 set
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Automatic printing ink system on:1 set (Pneumatic isolation ink pump)
Main configuration list
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Tension PLC:Japan Mitsubishi FX3U-64M fx2n-4DA
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Main motor :AC11kw Shanghai RuiYU YVF160-4
With imported all-digital ac vector frequency conversion control system AnChuan Japan CIMR-FTB43P7
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pulling motor of feeding:AC2.2Kw Shanghai RuiYU YVF160-4
With imported all-digital ac vector frequency conversion control system AnChuan Japan CIMR-FTB43P7
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Motor of Output traction
: AC2.2Kw Shanghai RuiYU 1 Set
With imported all-digital ac vector frequency conversion control system AnChuan Japan CIMR-FTB43P7
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Unwinding motor: AC2.2Kw Shanghai RuiYu 2 sets
With imported all-digital ac vector frequency conversion control system AnChuan Japan CIMR-FTB43P7
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Winding motor:AC3Kw Shanghai RuiYu 2 sets
With imported all-digital ac vector frequency conversion control system AnChuan Japan CIMR-FTB43P7
Human-computer interface: HanXian touch-screen intelligent controller Taiwan heydeck
· Low friction of the cylinder: Japan CG163-75-CA
· Precision pressure-regulating valve :Japan 150P.S.I-10
· Temperature control: China Changzhou-XMT9
· Precision potentiometer:Japan Sibo CP50-2K2
· Low-voltage switch: China Zhengtai
· Pneumatic main parts: Zhejiang YIDA
· Bearing: China Haerbin
