Tailor made Professional Ceramic to Metal Brazed Processing in Vacuum or Reducing Furnace

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Product Overview

Description



Product Description


Tailor-made Professional Ceramic to Metal Brazed Processing in Vacuum or Reducing Furnace


- High precision and good appearance after brazing

- 100% hellium leaking tested before shipping

- High bonding strength and hermetic sealing after brazing 
- Good insulation, anti-magnetic, static electricity-free character 
- Excellent thermal shock resistance and good thermal stability after brazing
- Outstanding bending strength and toughness
- Anti corrosion & abrasion resistance in harsh working environments

- Complying with ROHS and REACH regulations 
- Reliable quality, non-toxic, healthy material, Eco friendly
- Professional brazing team is available for your requests of various ceramit to metal brazed parts


Kovar alloy is a glass and ceramic sealing metal alloy, it has been used for hertmetic seals with the harder Pyrex glasses and alumina ceramic material.The expansion characteristics of Kovar match both glasses and alumina ceramics, making it one of the most popular controlled expansion alloys for hermetic sealing applications. Kovar is produced to ensure good properties for stamping ,machining and deep drawing, and is a porosity free product. 




Product Name
Tailor-made Professional Ceramic to Metal Brazed Processing in Vacuum or
Reducing Furnace
Components
96.0% alumina insulator, OFHC copper pin, kovar cap and 316 SS CF Flange 
Flange Type
QF flange, KF flange
Ceramic Treatment
Sintered with Molybdenum & Manganese (Mo+Mn), then Nickel plating
Brazing Alloy
Cu-Ag Alloy
Connector Type
OFHC Copper Pin or Tube
Max. Voltage
5000 V
Vacuum Application
HV or UHV
Max. Using Temperature
Ambient to +450 oC
Using Fields
Vacuum furnaces, Power tubes, Microwave tubes, Transistors, Diodes, Hybrid packages
and scientific instruments


Kovar Alloy Chemical Compositions Sheet - made by Shanghai Fine-Boon
Elements
Symbol
YB/T 5231
ASTM F15
DIN 17745
4J29
K94610
1.3981
Carbon
C
≤0.03
≤0.04
≤0.05
Silicon
Si
≤0.30
≤0.20
≤ 0.30
Manganese
Mn
≤0.50
≤0.50
≤0.50
Phosphorus
P
≤0.020
-
-
Sulphur
S
≤0.020
-
-
Nickel
Ni
28.5~29.5
29.0*
28.0~30.0
Cobalt
Co
16.8~17.8
17.0*
16.0~18.0
Chromium
Cr
≤0.20
≤0.20
-
Copper
Cu
≤0.20
≤0.20
-
Molybdenum
Mo
≤0.20
≤0.20
-
Aluminum
Al
-
≤0.10
-
Magnesium
Mg
-
≤0.10
-
Zirconium
Zr
-
≤0.10
-
Titanium
Ti
-
≤0.10
-
Iron
Fe
Balance
53.0*
Rest
*:norminal valves, they should be adjusted by the manufacturer so that the alloy meet the requirement for CTE in different temperature range 










The two above sheets are the various Standard Alumina Performance Characters Data Sheets 

& various ceramic performance comparison sheets



Belows are the character sheets for the parts made with kovar alloy, so you can check it for your technical reference



Kovar Material Specifications Sheet - made by Shanghai Fine-Boon
No
Item
Unit
Value
1
Kovar Density
g/cm3
8.36
2
Melting Temperature
1450
3
Specific Resistivity
Ω mm2 / m
0.49
4
Electrical conductivity
S/m
2.174×106
5
Thermal Conductivity
W/m·K
17
6
Specific Heat
J/g∙K
46
7
Curie Temperature
°C
435
8
Youngs Modulus
Gpa
138
9
Elastic Modulus
Gpa
157
10
Yield Strength-Rp0.2
Mpa
350
11
Tensile Strength-Rm
MPa
440-640
12
Elongation Rate-A5
%
≥25
13
Reduction of Area
%
30
14
Hardness
HRB
68*
*  This valve is measured for Kovar material annealed 1830℉ (999℃) for 30 minnutes, then furance cooled


Coefficient of Thermal Expansion for Kovar as Annealed 
                                                         - made by Shanghai Fine-Boon
No
Temperature Range
μm/m·℉
μm/m·℃
Fahrenheit degree - ℉
Celsius degree - ℃
1
77℉ - 212℉
25℃ - 100℃
3.25
5.86
2
77℉ - 392℉
25℃ - 200℃
2.89
5.20
3
77℉ - 572℉
25℃ - 300℃
2.85
5.13
4
77℉ - 662℉
25℃ - 350℃
2.72
4.49
5
77℉ - 752℉
25℃ - 400℃
2.81
5.06
6
77℉ - 842℉
25℃ - 450℃
2.92
5.25
7
77℉ - 932℉
25℃ - 500℃
3.41
6.15
8
77℉ - 1112℉
25℃ - 600℃
4.34
7.80
9
77℉ - 1292℉
25℃ - 700℃
5.06
9.12
10
77℉ - 1472℉
25℃ - 800℃
5.73
10.31
11
77℉ - 1652℉
25℃ - 900℃
6.25
11.26
* Kovar material annealed 1830℉ (999℃) for 30 minnutes, then furance cooled


Our Company


Factory Birdivew

Our factory for various ceramic to metal brazed parts production

Workshops View

Our workshop for various ceramic to metal brazed parts  production









Packing & Delivery


Packing Details: PE blister shell for each various ceramic to metal brazed parts, seaworthy packing in paper carton

Delivery Details: 30 days after order of various ceramic to metal brazed parts was issued



1. Blister shell packed for various ceramic to metal brazed parts separately in carton
2. All cartons are loaded in Ply-wood standard pallets with films wraped.
3. All shipping methods are available for your choice.


Our Certifications




FAQ


Q: Are you trading company or manufacturer?

A: We are a professional manufacturing factory with our own exporting office in Shanghai



Q: How long is your delivery time for customized various ceramic to metal brazed parts?

A: Generally it is 30 days after your P/O issued to us , it is according to quantity.



Q: Do you provide samples of various ceramic to metal brazed parts? is it free or charged?

A: Yes, we could offer these samples for free, but don't afford freight.



Q: What is your terms of payment for various ceramic to metal brazed parts?

A: Payment<=1000USD, 100% in advance. 

    Payment>=1000USD, 30% T/T in advance ,balance before shippment.


If you have any other question for ceramic to metal brazed parts, pls feel free to contact us as below:



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