AAC aerated concrete machinery

Product Overview

Description

Lightweight Concrete AAC Block Plant Manufacturer

 

AAC PRODUCTION LINE AAC plant,Aerated autoclaved concrete aac plant,aac block production plant, AAC Plant Cutting Machinery

 

  

We are one of professional manufacturers & supplier of autoclaved aerated concrete (AAC) plants in India, and we can supply complete set of autoclaved aerated concrete plant with 50000, 100000,150000,300000m³ capacity annually (from 166 m³ to 500m³  1000m3 per day), including plant design, equipments installation, technical instruction, personal training, etc., and also can design and manufacture as per clients' requirement.

 Plant design:

1. Plant area is 7500-15000 m², and we can make design based on your actual area of land.

2. Plant should have raw materials field and finished products field;

3. Plant should have maintenance workshop, test room, warehouse,etc.

4. The plant construction time (from earthworks to trial operation) is about 6 month.

 

 

  

  1. Brief Introduction of Production Process:

1.1 Processing and storage of raw material:

Sand will be delivered to the plant via self-dumping truck and stored on the open yard. Bagged lime will be delivered to the plant by truck .Bagged gypsum powder will be delivered to the plant by truck Cement will be delivered to the plant via bulk tank truck .Aluminum powder or aluminum paste packaged in either barrel or bag will be delivered to the plant for temporary storage. 

1.2 Batching and pouring:

When all kinds of raw material are ready, batching can be performed. Material in powder form (including lime, cement and gypsum) will be sent to powder metering scale  for metering and weighing according to the given proportion. Sand slurry and recycled scrapped slurry will be sent to liquid metering hopper for scaling to the given proportion. As to the aluminum suspending liquid, Then the slurry will be  poured into one mould.

 

1.3 Pre-curing (stopping and maintenance):

Slurry begins to foam after it is being poured into the mould and become preliminary curing. It will become the “cake” in 2 to 3 hours after stopping and pre-curing in the pre-curing room.

1.4 Cutting:

Cutting of “cake” shall be implemented after completion of foaming to form various sizes of product. Scraps formed during cutting will drop into the trench beneath the cutting machine and will be flushed by water into the scrap. Cutting and preparation of recycled scrap slurry will be controlled by the microcomputer program.

 

1.5 Autoclaving (steaming):

After completion of grouping the queued “cake” will enter the autoclave for steaming and hardening. Normally the autoclaving is in one cycle of 12 hours, 

1.6 Post-autoclaving and finished product:

When the hardened finished product is hauled out of the autoclave, it will be handled onto the return line for side panel by use of the crane, then will stop at the block separating machine for separating. And then the finished product will be moved onto the wooden pallet placed onto the conveying line .

 

 YUFENG Offering Autoclaved Aerated Concrete Plant with Following Annual Capacity:

50,000 m³ Aerated Concrete Plant; 60,000 m³ Aerated Concrete Plant;

100,000 m³ Aerated Concrete Plant; 150,000 m³ Aerated Concrete Plant;

200,000 m³ Aerated Concrete Plant; 250,000 m³ Aerated Concrete Plant;

300,000 m³ Aerated Concrete Plant; 350,000 m³ Aerated Concrete Plant;

400,000 m³ Aerated Concrete Plant; 450,000 m³ Aerated Concrete Plant;

 

Advantages & Features of Autoclaved Aerated Concrete Plant:

Main Advantage

 a.     Without any exhaust gas or waste residue, AAC production process is in accordance with national environmental protection policy.

b.    There is dedusting system for boiler gas and dust disposal which meets the requirement of smoke prevention and dust control.

c.     Lime grinding workshop and material matching system will produce some dust. Technologically, dust collector is used to promote production environment and working condition.

d.    Waste water produced and condensate water from ball mill machine can be recycled and reused. And acoustic treatment should be taken to reduce noise produced by ball mill machine.

e.    Plant trees and grass around the new plant to beautify the environment.

 

 

Cost Effective

• Reduces operating cost by 30% to 40%.


• Reduces overall construction cost by 2.5% as it requires less jointing and reduces need for cement and steel.


• High-insulation blocks save up to 30% in energy costs.


• Variety in sizes of blocks helps increase carpet area.


• Wall painting and plastering last longer as almost nil efflorescence affects YFM. This translates into lower maintenance costs.

  Faster Construction

• Reduces construction time by 20%.


• Different sizes of blocks help reduce the number of joints in wall masonry.


• Lighter blocks make construction easier and faster.


• Easy to install. Sets and hardens quickly.

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