pre mixed Asphalt Plant 80t/h Stationary Asphalt Mixing Plant

Working Condition:
The Mobile Type Asphalt Batching Plant: 
1. Specially designed for the project which requires to regrading the aggregate to make sure the gradation of asphalt mixture and quality.
2. Having special requirements for quick assembly and disassembly, and easily transported to other working site.

ZAP-M80-160 Mobile Asphalt mixing plant features
1.Modular design, convenient and fast to move and install.
2.Screening, hot storage, weighting are on one folding frame, can realize main tower "one truck to trail".
3.Few transport vehicle, installation foundation need no special handle.
4.Compact design, cover very small area.
5.Accurate screening, weighting, batch mix can guarantee high quality.
6.International classic quality control system, has long distance fault detect and maintain function.
7.Each integration trailer is designed with "distributed" power distribution cabinet; all the connecting cables are connected before delivery, more convenient and safe.

Main components of mobile asphalt mixing plant:
1. Cold Feed System---Mobile Type

- The belt feeder adopts frequency conversion speed regulation, wide speed regulation range and high work efficiency.

- Each discharge port has a material shortage alarm device, and if there is no material or arching, it will alarm automatically.

- There is a vibrator on the sand bin to ensure normal operation.

- A screen is placed on the top of the cold aggregate hopper to avoid large material input.

- The conveyor belt adopts a jointless round belt, which runs smoothly and has a long service life.

- There is a simple screen to avoid large material input in the input port of the feeding belt conveyor, ,which can improve thermal efficiency, and ensure the working reliability of the drying drum, hot aggregate elevator and vibrating screen.

- Legs with support base to ensure adequate stability.

2. Drying Drum---Mobile Type

- Optimized the blade geometry of the dryer to make the drying and heating process extremely efficient, reduce energy consumption, and increase the heating efficiency by 30% compared with the conventional design; due to the high heating efficiency, the surface temperature of the drum is relatively low, so the cooling after operation the time is greatly shortened.

- Completely insulated and composite aggregate drying drum. The support roller is driven by the friction of the polymer by the motor and the gear unit.

- Adopt the famous brand Honeywell temperature intelligent control system.

- Using Italian brand high combustion efficiency burners to ensure low exhaust emissions (such as carbon dioxide, low NO1 & NO2, sulfur dioxide).

- Diesel, heavy oil, natural gas, coal or multi-fuel burners.

- Using international standard parts, the maintenance cost is low.

- Integrated highly efficient burner on one mobile chassis.

3. Hot Elevator---Mobile Type
4. Mixing Tower---Mobile Type

- Integrated vibrating screen and thermal storage, weighing and blender in a mobile chassis for easy transport and installation.

- Improve vibration and amplitude to optimize the impact on the available screen.The optimum combination of vibration direction and screen box inclination ensures screen ratio and screen efficiency.

- Use the well-known brand TOLEDO weigh sensor to ensure accurate weighing and ensure the quality of asphalt mixture.

- The mixer is a three-dimensional hybrid design with an array of long arms, short shaft diameters and bidirectional mixing blades.

- The discharge process has been completely redesigned with minimal discharge time.

- The distance between the blade and the bottom of the mixer is also limited to the optimum minimum.

- Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.

- Legs with support base to ensure adequate stability.

5. Dust Collecting System---Mobile Type

- Gravity type primary dust collector collects finer dust and saves consumption.

- The discharge of the secondary dust collector in the baghouse is less than 20mg/Nm3, which is environmentally friendly.

- Using the US Dopont NOMEX filter bags, it is resistant to high temperature and has a long service life. The filter bag can be replaced easily and without special tools.

- Intelligent temperature control system, when the dust temperature is higher than the set value, the cold air valve  turns on the cooling automatically to avoid the filter bag being damaged by high temperature.

- Using high-pressure pulse cleaning technology, it is beneficial to reduce bag wear, prolong service life and improve dust removal performance.

- Mobile chassis as optional according to project solution.

6. Filler Supplying System---Mobile Type
7. Control Room (Mobile chassis is an optional)

- Using Germany SIEMENS electrical components, it can work stably even under harsh working conditions.

- Using Japan's ORON PLC and touch screen, which has strong data processing capability, automatic data sheet control, and can store various operational data in real time.

- All system power switches can be controlled through the control panel, which is easy to operate and easy to control.

- Multi-language compatibility, the display language can be selected according to customer preferences.

- The control cabinet is IP55 rated to meet the highest industry standards in the world.

- Container control room with thermal and acoustic insulation.

- Global remote automatic detection function.

- Mobile chassis as optional according to project solution.

Mobile asphalt mixing plant equipment installation site

Technical Parameters of ZAP-M 80-160 Mobile asphalt mixing plant

Henan ZOOMLINE Machinery CO., Ltd is a professional supplier of asphalt mixing plant and support equipments that draws on years' experiences and technology developments. 

Our main asphalt mixing plants include:

Stationary asphalt mixing plant(ZAP-S series)

Mobile asphalt mixing plant(ZAP-M series)

Continuous asphalt mixing plant(ZAP-C series)

ZOOMLINE Machinery certificate

Nowadays, our asphalt plant products have been sold to Russia, Cambodia, Bangladesh, Egypt, Uzbekistan, Kyrgyzstan, Pakistan, Georgia, Indonesia, Belgium and Thailand etc. Our asphalt mixing plants have got CE,GOST,EAC,EMC and ISO9001 certification and we hold 18 patents which own to the concerted efforts of our employees. 

Since ZOOMLINE start-up, we have become one of the most reliable partners of construction projects at home thorough ongoing technical investment.Welcome to our factory to visit the asphalt mixing plants.

Customers visit our factory

Our professional after-sales services team could provide timely and reliable service for any of our customers who need support.

1. Professional technical team, to provide users with equipment selection, layout program design, construction programs and other consultation services. 
2. Technical guidance during equipment operation, PLC with remote monitoring, large capacity recipe storage, special needs customization. 
3. Equipment installation, commissioning, training technical support. Provide a full range of technical training on operation, maintenance for users and equipment manager, to provide multiple technical advice. 
4. The equipment upgrades, relocation technical support in the future. To provide seamless equipment technology upgrades, perfect and efficient removal plan.