Охлажденный корпус грузовика для мороженого, изготовленный из FRP, изолированные сэндвич панели с эутектическими пластинами, холодильные установки для мороженого

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Product Overview

Description





Product Paramenters


ALL-PLASTIC FRP BOX
ALL-PLASTIC FRP BOX is a pre-installed truck box which can be mounted directly onto the chassis of the vehicle using its lower fixed frame, This TRUCK BODY made with our All-plastic Van body panels, can equip the Thermoking or carrier refrigerator units to transport the frozen or fresh food and vegetables with temperature from -18 ℃ to 15℃. can also be refitted to be the RV moterhome , expedition TRUCK BODY or Camper box with inside Furniture layout.


ICE CREAM BOX WITH ALL-PLASTIC FRP BOX _TRUCK BODY FOR ICE CREAM OR DEEP SEA FISH
1. MODEL:
ALL-PLASTIC FRP BOX is a pre-installed truck box which can be mounted directly onto the chassis of the vehicle using its lower fixed frame, This TRUCK BODY made with our All-plastic Van body panels, can equip the Thermoking or carrier refrigerator units to transport the frozen or fresh food and vegetables with temperature from -18 ℃ to 15℃. can also be refitted to be the RV motorhome , expedition TRUCK BODY or Camper box with inside Furniture layout.
2. Special REQUIREMENTS
Ice Cream Side Doors
WITH IMPORTED LOCK SYSTEM TO GET THE BEST INSULATION AND CONVENIENCE FOR THE CARGO LOAD AND DISCHARGE
Refrigeration units
ULTRALOW TEMPERATURE COOLING EUTECTIC PLATES (1592x690mm x 85KG/set) FOR ULTRALOW TEMPERATURE REQUEST LIKE ICE CREAM , DEEP SEA
FISH etc.
Brand & Model:CARRIER / TRAMSOCOLD
Temperature Requirements: -32 ℃

Refrigeration Unit can choose the Carrier VATNA SERIES
3. GENERAL
K .Value for the Composite Box
0.295 W/㎡ ℃
Max. Overall Length
48 ft
14,750 mm
0~14750mm can choose
Max. Overall Width
10 ft
3,200 mm
0~ 3200 mm can choose
Max. Overall Height
10 ft
3,200 mm
0~3200 mm can choose
Max. Floor Thinckness
4 .13 inch
105 mm
45-105mm can choose
Side Wall Thickness
3 .31 inch
84 mm
45-105mm can choose
Front Wall Thickness
4 .13 inch
105 mm
45-105mm can choose
Rear Door Panel
3 .31 inch
84 mm
45-105mm can choose
Roof Wall
4 .13 inch
105 mm
45-105mm can choose
4. Box Structure
super Structure
self-supporting body, without cross bars , inside and outside skin made of glass fibre reinforced polyester, reinforced with Z-Straps , the Core of hard foam with best insulation properties.
Without metallic carrier elements = without direct heat conductivity
The body are watertight
the plastic elements are flam resistant
Rear Wall
Three -wing Rear door , approx ,80 mm thick with 5-fold special sealing ,rigid frame joints.
Each Door Wing with 1 external power-brace lock with one -hand operation
Door Wings inclinable to the sidewalls with hold-open device (loose)
Portal
stainless Steel
Surface
The Plastic elements are painted white, White gelcoat colour both side, uv resistant, food grade approval
5. Installation:
It Is Very Easy To Assemble Our Insulated Bodies, Because Applying Polyurethane Adhesive To The Joint Area Of The All-Closed Sandwich Panels, Which Ensures The Joint Reliability And Optimum Insulation, Forms Them. All Bodies CKD We Provide Have Included All Necessary Accessories Such As Aluminum Angles, Aluminum Corner, Sealing Glues, Screws, Side Guards, Etc. Therefore, You Can Assemble Them By Yourself Without Purchasing Any Material. Generally, 3-4 Workers Can Assemble 5-6 Bodies Everyday. Moreover, At The Beginning We Will Assign Our Engineers To Supply You Some Technical Guidance.
CKD Panel Kits
1. Prepare the chassis
2. Mount the partial Sub-Chassis and the floor plate on the chassis with Supplied U bolts and other parts
3. Mount the side, front and the roof and the Rear Door Portal and the door with Glues approx.1.5 hours, with a set time At Least 8 h at +20 ℃ .
4. Install the required options
5. Finishing
CBU Box
1.Prepare the chassis
2. Mount the BOX together with subframes on the chassis
3. Install the required options
4. Finishing
6. Aluminum Profiles :
The used aluminum profile andonized silver , heat treated , harden metal which is made 6063 alloys,to wear resistance and strength to the box.
External Angle
Extruded Angle 100 X 150 X 3mm,Made Of Aluminum Include Front , Rear, Top And Lower Round Corners. To Protect The Corner And The
Side Of The Van.
Interior wrapping edge
Made of aluminum only the top side to arrange the wire of the light.
External wrapping edge
Made of aluminum alloy to protect the side edge of the van,vertical in the front is half round model, horizontal side is 90 degree
angle model.
7. Box profiles options:
Rear Doors
Tri-Wing rear door
Roll up rear door
Single-open side door
Double-open side door
Curtains for doors
Side door curtains
Rear door curtains
Floor profiles
M-coat floor-composite type
Alu. Checked plate floor 3mm -composite type
Stainless steel plate floor 1.5mm -composite type
Side air duct - alu.u channel vertical direction
Kick plate-aluminum 300*2mm-composite type
Aluminum Profiles
Cargo profiles
Cargo fix track
Side door steps
Evaporator proctor
Moveable compartment system ( box >5000mm can choose)
Meat carcass hanger system
Meat hang box design 3,4,5, 6 lines of sliding rail
Meat hooks
8. Temperature control
Refrigeration units
Refrigeration units: thermoking or Carrier with standby
Temperature sensor
Temperature sensors for medicine
two constant monitoring sensors, with the led interface panel in driver’s room for continuous monitoring of temperature, equipped
with an alarm system.
Temperature sensors for normal carogs:
one constant monitoring sensors, with the led interface panel in driver’s room for continuous monitoring of temperature, equipped
with an alarm system.
9. Hydraulic tail plate voltage: cantilever type 12/24v dc
1t model
Capacity:1000kgs
height: ≤1300mm
weight: 425kg (steel)
standard platform widthxheight: 1800*1650 mm
1.5t model
Capacity:1500kgs
height: ≤1300mm
weight: 620kg (steel)
standard platform widthxheight: 2300*1800 mm
2t model
Capacity:2000kgs
height: ≤1300mm
weight: 620kg (steel)
standard platform widthxheight: 2300*1800 mm


STANDARD COMPOSITE PANEL KITS
Length 0-14750mm
Width 0-3200mm
Thickness 27-135mm

USAGE RANGE:

1. Insulated & refrigerated truck body side and roof wall.
2. RV and Expedition side and Roof Wall.
3. Mobile Cold Room Side Walls

FLOOR PANEL KITS
Length 0-14750mm
Width 0-3200mm
Thickness 27-135mm

USAGE RANGE:

1. Insulated & refrigerated truck body Floor.
2. RV and Expedition Floor Wall.
3. Mobile Cold Room Floor Wall


MEAT HANGER ROOF
Length 0-14750mm
Width 0-3200mm
Thickness 27-135mm

USAGE RANGE:

1. Refrigerated Meat hanger truck body roof wall.
2. Mobile Meat hanger Cold Room roof wall
SIDE DOOR / WINDOWS EMBEDDED REFORCEMENT
Length 0-3000mm
Width 0-3200mm
Thickness 27-135mm

USAGE RANGE:

1. Insulated & refrigerated truck body side Door
2. RV and Expedition box Windows and Entry Doors
3. Mobile Cold Room entry Door.



Manufacturing Technique


GERMANY WET-IN WET TECHNOLOGY
Completely imported advanced technology and equipment from Kogel Fahrzeugwerke AG,Germany with its technicians to produce the sandwich panels of refrigerated & insulated truck with WET-IN-WET method and high pressure, vacuum technology.Now we are the only one in Asia get this full Technology and innovated .


PAVE MATERIAL IN THE MOULD
All the panel after paved all the layers in the mode, it will be push to the Original Germany Press Machine with heat and Vacuum to quicken the react between fiber Glass felt polyurethane glue. All the panel is finished in one time to be an Sealed Assembly.


CHEMICAL COMPOSITE PROCESS
The special press machine can meet various requirements of refrigerated & insulated bodies. The dimension of panel can be chosen at the follow range: Length 0-14750mm Width 0-3200mm Thickness 27-135mm


Our Advantages


FREON-FREE POLYURETHANE FOAM

CAPACITY:40-42 KG/ m3
ANTI-PRRSSURE: 0.25-0.30MPa
K value: 0.021w/m.k
APERTURE RATE: 90%-95%
BEST TWO-COMPONENT STRUCTURAL GLUE
a polyurethane glue, A, B components
Imported from Germany (Henkel)
Tensile strength ≥17MPa
Resistant to low Temperature, moisture and aging

ORIGINAL GERMAN MACHINE
Original Germany Press Machine with heat and Vacuum to quicken the react between fiber Glass felt polyurethane glue. All the panel is finished in one time to be a Sealed Assembly.



ADVANTAGE CHARACTERS

1. Light in tare weight: Reduce self-weight 30% than traditional metal box, increase 30% of effective Payload.

2. Excellent seal performance: dust proof & rainproof etc.

3. Better insulation: K value less than 0.3w/㎡k.

4. Long life: 3 times long tan traditional metal box , around 10 years.

5. Green& Environment prevention: non-Corrosion, Non-Chemical pollution, free maintenance;

6. Floor Can meet forklift’s operation,Ceiling can let the Meat hooks fix, bearing capacity up to 2 tons / m.

7. High Strength, anti-knock and anti-steal. ANTI-PRESSURE:>180MPa ANTI-CURVE: >220MPa CUT STRENGTH: 24.6MPa

8. Easy to assembly and repair at site only with glues and FRP felts.





Installation Instructions


Distinguish the different Panels
Distinguish the different panels for different walls, Floor,Roof, Side walls (2 sets), Front wall, Rear Wall, and pre-install for their position.
Install the panels per instruction
Install the panels with glues one by one, from floor to front wall, then the side wall , then the roof , at last put the rear wall with tail door.
Clamp with F-shape fixture
After all the walls been installed with glue, clamp the box with F-Shape Fixture to let the Composite glue Hard , and then clean the surface and the joint edges, then a box finished.


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