Eps Waste Hot Melt Plastic Recycling Pelletizing Machine
- Category: Other Rubber Recycling Machines >>>
- Supplier: Jiangsu Aceretech Machinery Co. Ltd.
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Product Overview
Description
High efficiency automatic pelletizing machine ACS-H series from ACERETECH is designed for recycling plastic PP, PE ,HDPE,LDPE,LLDPE,PA66,PC,PET,OPP,BOPET,ABS and etc.
One pelletizing machine can produce more than 10 kind of plastic material.
1) Simple design, user-friendly operation.
2) SIEMENS original motors, ABB/Schneider converts.
3) SIEMENS PLC, Celduc solid relay, Gefren pressure sensors, Omron Temperature controllers, LS air switch.
4) Lower investment cost for a high quality and durable machine.
5) Low energy consumption, High output capacity.
6) Usual delivery time: 60 working days.
7) Engineers are available to do commissioning work abroad.
One pelletizing machine can produce more than 10 kind of plastic material.
1) Simple design, user-friendly operation.
2) SIEMENS original motors, ABB/Schneider converts.
3) SIEMENS PLC, Celduc solid relay, Gefren pressure sensors, Omron Temperature controllers, LS air switch.
4) Lower investment cost for a high quality and durable machine.
5) Low energy consumption, High output capacity.
6) Usual delivery time: 60 working days.
7) Engineers are available to do commissioning work abroad.
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Main parameters
Model | Screw Diameter (mm) | L/D | Extruder motor (kw) | Output capacity (kg/h) |
ACS-H300/80 | 80 | 36 | AC 55 | 160-220 |
ACS-H500/100 | 100 | 36 | AC 110 | 300-380 |
ACS-H800/120 | 120 | 36 | AC 132 | 450-480 |
ACS-H1000/140 | 140 | 36 | AC 185 | 500-650 |
ACS-H1200/160 | 160 | 36 | AC 250 | 800-1000 |
ACS-H1400/180 | 180 | 36 | AC 315 | 1000-1200 |
Suitable Products
Product Detail
Model | ACS-H |
Installed power | Approx. 229kw |
Fits for | PP PE LDPE HDPE PA66 and etc. |
Final product | Pellets/Granules, 160-1200 kg/h. |
Electric elements | Siemens original, Schneider, ABB, LS, Omron, etc. |
Automatic control | PLC Intelligent control system. Easy operation. |
Electric control system
One button “START”,One button “STOP”, lEmergency Stop. lProtection switch. Every operation position and rotary parts are equipped with limit switches for safety protection. lPrecise temperature control, optimized plasticization design, ensure reliable quality of granules. lProtection from over-heat in the compactor.
Feeding
Motor drives of conveyor belt and hauling device cooperate with abb inverter. feeding speed of conveyor belt or roll hauling off
is fully automatic based on how full the compactor’s room is. metal detector can be combined with belt conveyor and can interlock
with control system, to warn and stop the system, in case that metal is found in feeding section.
Compactor / Agglomerator
The rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
Crushing and compacting
Compactor is equipped with air exhausting device. With the mechanical work of rotor knife and stator knife at the bottom of
compactor, the temperature of compactor and material will gradually increase after continuous cutting and friction, and the
moisture and dust on the surface of raw material will float to the top of compactor. The device can effectively remove moisture
and dust, which will avoid using additional energy consumption to deal with the moisture.
compactor, the temperature of compactor and material will gradually increase after continuous cutting and friction, and the
moisture and dust on the surface of raw material will float to the top of compactor. The device can effectively remove moisture
and dust, which will avoid using additional energy consumption to deal with the moisture.
Sliding gate with servo motor
It can handle both hard and soft materials. The sliding gate controls the residence time of the material in the compactor to achieve the effect of pre-drying and ensure that clean and dry material enters the barrel. Material that fails to achieve the treatment effect will not be able to enter the next process. PLC accurately controls the quantity of forced feeding materials to ensure production capacity.
Silo Light Tube
Can watch the working state of the machine.
Gear Box
Coupling connection of AC motor and gear box. High quality gear box.
Barrel
Because of the super L/D ratio, the single stage extruder in the production line can be used as a double- stage extruder. After
the middle double-piston type screen filter, another filter can be added at the end. The double filter standard can improve the
quality and performance of the final product particles.
the middle double-piston type screen filter, another filter can be added at the end. The double filter standard can improve the
quality and performance of the final product particles.
Plasticization and degassing
A specialized single screw extruder applied to gently melt the pre-compacted material. the plastic scraps will be well melted, plasticized in a 34d to 36d processing section. with double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with water content.
Melt filtration
A regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. the requirements on the filter echnology depend heavily on the quality of the input material as well as the planned use of granules.
Liquid Outlet
This is the most appropriate process for the need for better melt filtration and higher production. In the first stage,
two or more single screw extruders can be designed for the two-stage pelletizing production line, and then they can enter the
second-stage extruder at the same time.
two or more single screw extruders can be designed for the two-stage pelletizing production line, and then they can enter the
second-stage extruder at the same time.
Pelletizing
Die-face water ring pelletizing system set as the standard granulating method in acs-htm system. self-adjusting pelletizing head
for the best granulate quality and long uptime thanks to consistently correct blades pressure. The production line can be equipped
with three kinds of granulation methods: water circumferential cutting, water-cooled stretching, automatic stretching or
underwater granulation.
for the best granulate quality and long uptime thanks to consistently correct blades pressure. The production line can be equipped
with three kinds of granulation methods: water circumferential cutting, water-cooled stretching, automatic stretching or
underwater granulation.
Title goes here.
Advanced dewatering vibration sieve combining with horizontal- type centrifugal dewatering present high-performance dried pellets and lower energy consumption.
Plastic Particles
Final output: plastic particles
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