High quality mini blast furnace for Lead melting

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Product Overview

Description



Product Description


 




1. Product process description


 


1.1  Input and output


Feeding material, Lead paste


Lead paste is a slurry of active substances on the plate after charge-discharge, it is composed of around 50% PbSO4, 28% H2SO4, 13 % PbO, PbO2 and Pb, and a small amount of other metal substances. The main components of lead paste after crushing and separating are PbO, Pb OS2 and PbSO4. Usually, lead paste contains about 11.5% water, it contains 5.5% of S and 73.5% of Pb under drying condition.


 


Auxiliary materials


The auxiliary material mainly includes quartz sand, limestone, iron oxide powder, among which quartz sand can be replaced with river sand, iron oxide powder can be replaced with pyrite slag, and limestone for local purchase.


 


Products of the blast furnace


Lead bullion 98% Lead content (go to refining process), Lead matte (sale out or further recovery of Lead and copper), and Slag (sale out after water quenching)


 


2.2 Process flow diagram


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Equipment connection diagram


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1.3  Blast furnace structure


Blast furnace are consisted of furnace burden preheating area, reduction area, smelting area and furnace hearth area, During the operation process, the height and temperature differences may cause the different physical and chemical reactions.


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Blast furnace layout


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2. Main technical and economic indexes of blast furnace smelting ( or treating 15000 ton Lead paste annually)





































































































































S/N



Item



Unit



Index



Remarks



1



Annual working day



d



330


 

2



Annual capacity of lead paste



t



15000



Wet material contains 11.5% water,


Dry material contains 73.5% Pb and 5.5% S



3



Auxiliary materials



t



680



Limestone, river sand and hematite



4



Coke ratio



%



≤12



For furnace burden



5



Dust yield



%



8~12



For furnace burden



6



SO2 content of off gas



mg/m3



≤200



 



7



Annual output of lead bullion



t



9658



Pb98%



8



Pb content of slag



%



<2



 



9



Pb recovery rate



%



>97



 



10



Lead paste consumption per ton of lead bullion



t/t



1.55



 



11



Coke consumption per ton of lead bullion



kg/t



212



 



12



Limestone consumption per ton of lead bullion



kg/t



23



 



13



River sand consumption per ton of lead bullion



kg/t



A little



Add according to the slag type



14



Hematite consumption per ton of lead bullion



t/t



48



 



15



Power consumption per ton of lead bullion



kWh/t



20



 



16



Water consumption per ton of lead bullion



m3/t



0.2



 



17



oxygenized air consumption per ton of lead bullion



m3/t



120



 



 




Company Information


China has ranked as the world’s largest producer of nonferrous metals with its fast economy growth over the last two decades. After continuously making efforts on tackling key technological problems and accumulating a wealth of experiences in practice, now CHMM are delight and ready to share the CHINESSE EXPERIENCE, COST-EFFECTIVE PRODUCTS AND SERIVCES with all friends in nonferrous beneficiation and metallurgy industry all over the world.


CHMM is providing the most advanced technology and services for sustainable use of nonferrous resources of earth, mainly to provide energy saving, environmental protection, high quality and efficient producing technology, equipment and services for the Copper, Lead, Zinc, and Tin and other nonferrous smelting industry.


CHMM provides extensive and flexible business cooperation models for domestic and overseas customers, including research, design, equipment supply, installation, commissioning, training, test run and operation.





Packaging & Shipping


Packaging Details: vacuum distillation furnace packing : Plastic wrapping film and wooden pallets



Port: Shenzhen,Guangzhou or Shanghai 





Our Services


 


Pre-Sales Service



* Inquiry and consulting support. 


* Factory visit support


Sample testing support


 


After-Sales Service



* Training how to install the furnace, training how to use the furnace. 


* Engineers available to service machinery overseas.







contact details


  Please kindly contact us at below information if you have any demand.


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