JPCI Type 9VJBF Jacket heaters for 1000L IBC containers. 2 independent heating zones 2 digital display electronic controllers

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Product Overview

Description





Jacket heaters for 1000L IBC containers. Two independent heating zones. 2 digital display electronic
temperature controllers, adjustment up to 120°C, remote wall mounting


Product Description


Main Features
Thanks to its digital display electronic temperature controllers, adjustable up to 120°C, this series of flexible jacket heaters with 2 heating zones with 2 independent temperature controls are used for antifreeze protection, reheating, temperature stabilization, to reduce viscosity or to melt soaps, animal or vegetable fats, varnishes, oils, food or chemical products.

This series of jacket heaters is the most universal solution, with for heating at a set temperature 1000 liters bulk containers (IBC) of 1m x 1.20m and height 1m. The wall mounting of the control box, as well as the quick connector ensuring the connection of this box on the jacket heater facilitate industrial use in a fixed working place in a production line. For heating half empty containers, it is possible to heat only the lower zone. The jacket heater covers the entire surface and is surmounted by a soft collar (Scarf) preventing sliding down. They are made with three power levels: (0.05W/cm² fortemperature up to 50°C, 0.1W/cm² fortemperature up to 80°C, and 0.135W/cm² for temperature up to 110°C. Their thickness of insulation is 20mm. In these models the surface temperature is limited to 135°C. They can therefore be used on full metal 1000 liters IBC, and provided that the set points of the electronic
regulators are set at sufficiently low temperatures, on plastic containers. When they are used with an insulated lid and an insulated pedestal, their energetic efficiency can rise 90%.


Technical characteristics
The heating element of the flexible jacket heater consists of a network of silicone insulated heating wires shielded by a metal braid, taken under a cover sewn in PU and Teflon coated polyester fabric. A 20 mm thick, temperature resistant NBR-PVC foam insulation is inserted between the heating network and the outer wall. This insulating foam has an insulation coefficient (Lambda λ) of 0.039W/m.K, and this makes it possible to divide the energy losses by 3 compared to jacket heaters insulated with mineral wool or carbon fiber felt of the same thickness. Adjustable metal buckles allow quick assembly and disassembly and efficient clamping on the container. Their mechanical strength is
exceptional.

Fabric covering:
- Internal heating face: Teflon coated polyester fabric,
- External side: waterproof PU coated polyester fabric.
Thermal insulation:
NBR-PVC foam, with closed cells and high temperature resistance, thickness 20mm.
Heating element:
Silicon insulated heating wire with metal braid providing mechanical protection against puncturing and good grounding.
Temperature control:
Each of the 2 heating zones has its own electronic controller with digital display, On-Off action, relay output, located in an independent waterproof housing, designed for wall mounting. It is connected to the heating blanket by a cable equipped with a 5-pin waterproof quick connector, facilitating the connection and disconnection with the jacket heater. It controls the temperature by means of a thermistor probe placed on the inner surface of the fabric in contact with the container. This probe has an anticipation loop avoiding overheating. Each of the 2 heating zones has also its own temperature limiter, incorporated in the heating net to limit the surface temperature to 135°C.
Connection cable:
Each of the 2 heating zones has its own rubber insulated power supply cable, for industrial environments, 3x1.5mm², length 3m, with Euro plug. UL plug on request.

Mounting on containers:
These jacket heaters feature nylon straps with quick-release adjustable buckles and a soft fabric collar without thermal
insulation named scarf. This flexible scarf can be used to hold in place a flat insulating lid
Options:
- Double display electronic temperature controller, Pt100 sensor, ON-OFF action, electromechanical relay power
output.
- Double display electronic temperature controller, Pt100 sensor, PID action, solid state relay (SSR) power output.
- Power supply 110/115V
- Power cord with industrial plug 2-pole + earth 16A CEE (IEC60309)
- Lids and insulating pedestals: see the accessories pages.
Compliance with standards: 
CE compliant. TUV certificate for EEC Low Voltage Directive (LVD) and EMC directive 2004/108/EC, and CE marked accordingly.






Packing&Shipping


Option : By air & By sea & By truck




Company Introduction


Company profile:

Established in China since 2000, with French technology and investment, our company is proud to have more than 60 years experience in manufacturing electromechanical components and 30 years experience in manufacturing safety component for Spas, swimming pools and hot tubs. This experience, combined with high tech equipment and high tech raw materials let us develop the new components needed by rapid expansion of Asian and Chinese market.
In our new factory, on more than 8000 square meters production lines, we have two manufacturing divisions:
Division one is producing components:
Thermostats, energy regulators pressure switches, level switches, flow switches, fire detection fusible links, heating elements and ceramic connection blocks.
Division two is producing complete assemblies and sub assemblies on customer specifications:

Swimming pools heaters, heat pumps backup heaters, spas heaters, small water heaters, immersion heaters, aluminum foils heaters, baseboard and convection heaters sub assemblies
Our R&D team develops new products upon customer specification, taking care of international safety standard (UL, CE, etc.).
We produce our own stamping, bending, plastic injection, zinc alloy injection, and machining.
We are equipped with up to date automatic and CNC TIG welding and laser welding equipment and ultrasonic welding checking.
We have our own climatic room, corrosion testing loops, salt spray testing, and more than 30 specific equipments for products life testing.
Our income quality control laboratory is equipped to check raw material (plastics, metals) physical characteristics and dimensions.
Our finished product control laboratory has more than 200 machines to calibrate and check temperature, pressure, level and flow controls.
From the raw material to the finished product we control every production step. Meet your control equipment demand rapidly and safely is our consistent promises.





Basic Information
Product/Service Sell: Flow switches, level switch,pressure switch, thermostat,heating elements, back up heaters for heat pumps
Number of Employees:200 to 300 People
Main Markets:North America/South America/Eastern Europe/Southeast Asia/Africa/Oceania/Mid East/Eastern Asia/Western/Europe/Northern Europe/Southern Europe/Domestic Market
Total Annual Sales Volume: US$2.5 Million - US$5 Million


Exhibition


Domestic : China Heat Pump Exhibition ,Shanghai city , 15th-17th March every year 
Oversea : It depends,normally in Europe,




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