Electronic Single Bit Single Lock Plate Screw Fixing Tightening Machine with One Screw Dispenser
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- Supplier: Huizhou Shengyang Industrial Co. Ltd.
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Product Overview
Description
Product Description
Single Bit Screw Locking Tightening Machine with Single Platform
Functions and Applications
Single bit (batch) single platform automatic lock screw machine mainly consists of automatic screw conveying system, X-Y-Z motion platform, control system and locking-screw system. The working efficiency is much higher than traditional manual work. The screw locking machines are widely used in digital, electronics, small household appliances, power switches, lamps, LEDs, toys and other products. With it's main features of high efficiency, strong versatility / flexibility, screw locking machine are becoming more and more poluar for many factories.
(1)The screw automatic feeding and transporting system,;
(2) The XYZ 3-axis motion control platform;
(3) The control system and locking system;
The feeding screw process is by using air blowing method. The workpiece (unlocking product) will be moved by XYZ axis in correct waiting position, where the locking system tightens the screws immediately after calibration, no human interventuion during the whole process.
Details Images
Screw automatic feeding and transporting system
Self-developed atuomatic feeding system, using air-blowing type feeding method to give screws. The system uses turbo feeding, automatic sorting and arranging scrws in a line, screening and sorting special-shaped screws, automatic replenishing screws.
Due to different diameters of the nuts and diameters of the screws, the screw feeders should be customized. The screw tolerance must not less than ± 0.2mm.
Control and locking system
The main machine adopts omron PLC control, the manual interface is from Taiwan Weinview. PLC can control the programming which can be directly found in the man-machine interface. The PLC can store the coordinate value of 40 workpiece (product-to-be screwlocking). Each workpiece has less
than 50 points).
than 50 points).
Check process: screw sliding tooth inspection, screw leakage lock inspection, failure locking (alarm notice).
Screwdriver model: Taiwan KILEWS (optional)
Linear XYZ axis motion guide
We use Taiwan HIWIN guide rail and lead rail (precision ± 0.02mm), Y-axis double-position movement is driven by closed-loop feeding
motor, the motion module is linear guide rail lead rail module.
Manufacturing Technique
This table is only for reference, not for customized order machines | This is an example specification for a single screwdreive sing platform screw locking machine | |||
Machine Structure | Machine G.W. | About 100 kg | ||
Overall dimensions | (H)730*(L)650*(W)550mm (according to customer product size) | |||
Power supply | AC 220V, 50Hz | |||
Power comsumption | 300 W | |||
Environment temperature | - 20 ~ 40 degrees | |||
Structure shell | Steel table plate, aluminum alloy body | |||
Control Mechanism | Manipulation interface | Touch screen | ||
Program input | Coordinate input | |||
Host program control | Omron PLC | |||
Communication | Serial port RS232C, computer communication software | |||
Speed and Accuracy | Positioning accuracy | X, Y, Z + / 0.02 mm: + / - 0.02 mm | ||
Running speed | 500 mm/SEC (X, Y) | |||
Screw Feeding and Transporting | Automatic screw feeder | Either placed on or off the workbench | ||
Quantity of automatic screw feeder | Configuration is based on the quantity of locking screws, a machine can send 2 screws | |||
Screwdriver | Model | KILEWS screwdriver (torque can be adjusted according to customer products) | ||
Number of screwdrivers in Z axis | 1-4 electric screwdrivers | |||
Suitable Range | XY locking range | Customized according to product | ||
Z axis locking range | Customized according to product | |||
Detection Control Ability | Screw slide tooth detection | Yes | ||
Screw leak lock detection | Yes | |||
Screw leakage detection | Yes | |||
Failure locking detection | Alarm lights and buzzers | |||
Our Advantages
WHY CHOOSE US
1. Strong versatility: We can implement the locking of different products according to the distribution of their screws and the screws' corresponding travel trace.The machine has a small size and is useful when cooperated with production line. It's easy to change other products.
2. Flexibility: The device can store multiple sets of programs. It can replace the products according to the actual production needs. Choose the stored programs can realize other screwlocking tasks. In addition, select the number of Z-axis screwdrivers according to the products. For example, install 4 Electric screwdrivers, the machine can achieve 4 screws locking at a time. The number of Z axis screwdrivers is optional and can be added as demand. The PLC and store 40 values of the work pieces (each one smaller than 50 points)
3. The Y-axis can be made to double stations (2 Y-axis) as user's requirements so that the the operator can use the stations by turns. When one piect is finshing locking, he/she can change another product very easily and quickly.
4. Reduce the labor intensity of workers: The traditional manual screw placement and alignment of the screw heads require a lot of work time and energy. The automatic screw locking machine can save this part of the work, liberate the hands of the workers, and reduce labor intensity.
5. High degree of automation: The operation is simple, and the employees can quickly learn the operation and adjustment. A worker can manage several machines at the same time, saving labor cost.
6. Precise locking torque: easy to adjust and guarantee the locking quality. Customers can adjust the torque of the electric batch according to their actual requirements.
7. Compared with the suction-type automatic locking screw machine, the blow-type screw is directly delivered screws to the lock nozzle, which saves the time of taking the screw back and forth, and is more efficient and more stable.
2. Flexibility: The device can store multiple sets of programs. It can replace the products according to the actual production needs. Choose the stored programs can realize other screwlocking tasks. In addition, select the number of Z-axis screwdrivers according to the products. For example, install 4 Electric screwdrivers, the machine can achieve 4 screws locking at a time. The number of Z axis screwdrivers is optional and can be added as demand. The PLC and store 40 values of the work pieces (each one smaller than 50 points)
3. The Y-axis can be made to double stations (2 Y-axis) as user's requirements so that the the operator can use the stations by turns. When one piect is finshing locking, he/she can change another product very easily and quickly.
4. Reduce the labor intensity of workers: The traditional manual screw placement and alignment of the screw heads require a lot of work time and energy. The automatic screw locking machine can save this part of the work, liberate the hands of the workers, and reduce labor intensity.
5. High degree of automation: The operation is simple, and the employees can quickly learn the operation and adjustment. A worker can manage several machines at the same time, saving labor cost.
6. Precise locking torque: easy to adjust and guarantee the locking quality. Customers can adjust the torque of the electric batch according to their actual requirements.
7. Compared with the suction-type automatic locking screw machine, the blow-type screw is directly delivered screws to the lock nozzle, which saves the time of taking the screw back and forth, and is more efficient and more stable.
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Company Profile
Automation Machinery Supplier
Our company is specialized in providing worldwide companies, factories or manufacturers the professional automatic screw locking machine, automatic screw tightening machine, automatic screw feeder machine,Turbine (turbo) air blowing automatic feeder, Coordinate machine, Automatic dispenser, Peristaltic dispenser, Automatic glue filling machine, Automatic soldering machine,Led production automation line and Electronic automation assembly.
Huizhou Shengyang Industrial Co., Ltd. is specialize in R&D and manufacturing electronic equipment industry manufacturing automation equipments.Our products including vision inspection machines, optical vision sorting machines, automatic welding machine,automatic screw locking machine, automatic screw tightening machine, automatic screw feeder machine, Turbo air blowing automatic feeder, Coordinate machine, Automatic dispenser, Peristaltic dispenser, Automatic glue filling machine, Automatic soldering machine,Led production automation line and Electronic automation assembly.We operate with our products with our own brand for global customers and we also doing many OEM&ODM production for our customers.
For production quality management, we alwasys strictly follow the standards of double soft enterprise. The company has all kinds of processing equipment, can respond quickly according to customer needs, and guarantee the customer’s pre-sales and after-sales service. Our products are widely used in electronic information, communication industry, auto parts, household appliances, medical equipment, etc. After years of experience, our products have benefited a lot in the industry. We look forward to cooperating with you.Our customers are all over the world, including the United States, South Korea, Malaysia, Russia, Slovenia, Thailand, Philippines, India,Pakistan and other countries.
FAQ
1. What’s the minimum order quantity(MOQ)?
- Minimum 1 machine, small batch and large volumes are acceptable.
2. When can I get the quotation?
- We usually respond within 24 hours on working days receiving your messages. Then we will discuss the screw models and materials. After receiving samples for testing and evaluating, we will forward to you with quotation within one week.
3. Which is the safe payment method to trade?
- We accept T/T, LC, Paypal, Trade Assurance and Secure payment on Alibaba platform.
4. How long will it take to produce the machine?
- For standard machine, it will be 15 days for manufacturing, 30 days in hot season.
- For non-standard machine, it will be negotiated customized according to your requirements.
5. What’s the shipping method?
- We are able to ship worldwide where Ocean shipping or Air shipping can reach.
- Machines will be packed safely and protectively to ensure you will receive a brand new one.
6. How do you ensure quality control?
- We produce standard screw bolt drivers and feeding systems accodting to samples. So it's necessary to provide samples for us to test. We have experienced technical team to test and adjust the machines that fit for your locking task.
7. What's the warranty and after-sales service?
- We provide a period of A YEAR after the date of the original purchase.
- Minimum 1 machine, small batch and large volumes are acceptable.
2. When can I get the quotation?
- We usually respond within 24 hours on working days receiving your messages. Then we will discuss the screw models and materials. After receiving samples for testing and evaluating, we will forward to you with quotation within one week.
3. Which is the safe payment method to trade?
- We accept T/T, LC, Paypal, Trade Assurance and Secure payment on Alibaba platform.
4. How long will it take to produce the machine?
- For standard machine, it will be 15 days for manufacturing, 30 days in hot season.
- For non-standard machine, it will be negotiated customized according to your requirements.
5. What’s the shipping method?
- We are able to ship worldwide where Ocean shipping or Air shipping can reach.
- Machines will be packed safely and protectively to ensure you will receive a brand new one.
6. How do you ensure quality control?
- We produce standard screw bolt drivers and feeding systems accodting to samples. So it's necessary to provide samples for us to test. We have experienced technical team to test and adjust the machines that fit for your locking task.
7. What's the warranty and after-sales service?
- We provide a period of A YEAR after the date of the original purchase.
Contact Us
For more information about the automatic screw locking machine or other automation equipments:
More solutions please refer to our websites:
Contact Person: Ms. Suzy
Company: Huizhou Shengyang Industrial Co., Ltd
Telephone: +86-752-6682869
Mobile: +86 186662 6027 (also reachable by what's app/ wechat)
Email: suzy@automaticchina.com
Company: Huizhou Shengyang Industrial Co., Ltd
Telephone: +86-752-6682869
Mobile: +86 186662 6027 (also reachable by what's app/ wechat)
Email: suzy@automaticchina.com
More solutions please refer to our websites:
https://www.automaticchina.com
https://www.automatedfl.com/
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