Automatic tray sealer modified atmosphere packaging machine plastic cup sealer packaging line KBT550
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- Supplier: Shandong Kangbeite Food Packaging Machinery Co. Ltd.
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Product Overview
Description
Product Description
Inline modified atmosphere packaging machine KBT550，features high speed, easy operation, wide application range. It's ideal packaging solution for various containers, including plastic trays, cups, bowls, etc.
The machine is widely used for packaging of ready to eat meal, meat products, seafood, vegetables, fruits, bakery products.
It's easy to build a completed packaging line with this machine, together with automatic loading, printer, weigher, labeling machine, metal detector, cartoning machine, etc.
Pakcaging method: MAP modified atmosphere packaging(nitrogen filling, mixed air filling); Sealing only function.
Model No. | KBT550 |
Maximum size of packing tray | Customize |
Maximum width of rolled film | Customize |
Maximum diameter of rolled film | 300mm |
Packaging speed | 1800-3000 trays/hour |
Power supply | 380V/50HZ, or customize |
Air pressure | 0.6-0.8Mpa |
Total power | 11KW |
Pumping rate of vacuum pump | 160 m3/h |
Motor power of vacuum pump | 4.4KW |
Vacuum pump | BUSCH R5-160 |
Gas replacement rate | ≥99% |
Air mixing accuracy deviation | ≤1% |
Residual oxygen | ≤0.3% |
Machine weight | 1500KG |
Overall dimension (cm) | 650*120*180 |
Modified Atmosphere Packaging Machine
1. Modified atmosphere packaging introduction
Modified atmosphere packaging, in short known as MAP, is the practice of modifying the composition of the internal atmosphere of a package (commonly food packages, drugs, etc.) in order to improve the shelf life. The need for this technology for food arises from the short shelf life of food products such as meat, fish, poultry, and dairy in the presence of oxygen.
The modification process generally lowers the amount of oxygen (O2) in the headspace of the package. Oxygen can be replaced withnitrogen (N2), acomparatively inert gas, or carbon dioxide (CO2).
A stable atmosphere of gases inside the packaging can be achieved using active techniques, such as gas flushing and compensated vacuum.
2. Common gases used for MAP packaging
Three types of commonly used gases in MAP packaging are CO2, O2, N2
CO2: It is a bacteriostatic gas that inhibits the growth and reproduction of bacteria. Its characteristics are:
(1) The best bacteriostasis was in the lag period of the bacterial reproduction curve (the bacteriostasis index was less than (100/100g).
(2) It is easy to dissolve in water and fat at low temperature.
(3) It has bacteriostatic effect on most aerobic bacteria, but not on anaerobes and yeasts.
(4) Usually the minimum concentration of bacteriostasis is 30%.
O 2: It has three functions:
(1) Inhibiting the growth and reproduction of anaerobic bacteria;
(2) Maintain the red color of fresh pork, cattle and mutton;
(3)Maintain fresh fruits and vegetables, metabolism and aerobic respiration.
N2: Inert gases, which do not react with food, are used only as filling gases for mixed gases.
1. Modified atmosphere packaging introduction
Modified atmosphere packaging, in short known as MAP, is the practice of modifying the composition of the internal atmosphere of a package (commonly food packages, drugs, etc.) in order to improve the shelf life. The need for this technology for food arises from the short shelf life of food products such as meat, fish, poultry, and dairy in the presence of oxygen.
The modification process generally lowers the amount of oxygen (O2) in the headspace of the package. Oxygen can be replaced withnitrogen (N2), acomparatively inert gas, or carbon dioxide (CO2).
A stable atmosphere of gases inside the packaging can be achieved using active techniques, such as gas flushing and compensated vacuum.
2. Common gases used for MAP packaging
Three types of commonly used gases in MAP packaging are CO2, O2, N2
CO2: It is a bacteriostatic gas that inhibits the growth and reproduction of bacteria. Its characteristics are:
(1) The best bacteriostasis was in the lag period of the bacterial reproduction curve (the bacteriostasis index was less than (100/100g).
(2) It is easy to dissolve in water and fat at low temperature.
(3) It has bacteriostatic effect on most aerobic bacteria, but not on anaerobes and yeasts.
(4) Usually the minimum concentration of bacteriostasis is 30%.
O 2: It has three functions:
(1) Inhibiting the growth and reproduction of anaerobic bacteria;
(2) Maintain the red color of fresh pork, cattle and mutton;
(3)Maintain fresh fruits and vegetables, metabolism and aerobic respiration.
N2: Inert gases, which do not react with food, are used only as filling gases for mixed gases.
Features
* Our MAP packaging machines are ideal packing equipment for various types of food products. Easy to integrate with metal detection, weighing, labeling system.
* Control system: Use MITSUBISHI 3GA20MT memorable PLC, together with MITSUBISHI touch screen, easy to setup and modify motions and parameters. Motions are driven by MITSUBISHI high precision positioning servo motor, ensures 100% accuracy and stability.
* Temperature control system: MITSUBISHI 4 channel temperature control module, higher precision than temperature control button system; Overheating alarm; Split type heating plate with grids, guarantees better sealing quality.
* Molds: Aluminum magnesium alloy molds, high strength, durable, corrosion proof.
* Photoelectric tracking system: Ensure 100% accurate in printed film sealing; Automatically skip the line with empty trays, misplaced trays, missed trays. Remarkably enhance machine performance.
* Whole machine is made of SUS304 food grade stainless steel with more strength, more stability, no deformation.
* Safety: Equipped with emergency stop; Alarm; Open-phase protector; anti-phase protector.
* Imported silicone grease sealing ring, guarantees better sealing quality.
* Cutting system: Specially designed cutting system, integrated alloy blade, longer service life, easy to change.
* Control system: Use MITSUBISHI 3GA20MT memorable PLC, together with MITSUBISHI touch screen, easy to setup and modify motions and parameters. Motions are driven by MITSUBISHI high precision positioning servo motor, ensures 100% accuracy and stability.
* Temperature control system: MITSUBISHI 4 channel temperature control module, higher precision than temperature control button system; Overheating alarm; Split type heating plate with grids, guarantees better sealing quality.
* Molds: Aluminum magnesium alloy molds, high strength, durable, corrosion proof.
* Photoelectric tracking system: Ensure 100% accurate in printed film sealing; Automatically skip the line with empty trays, misplaced trays, missed trays. Remarkably enhance machine performance.
* Whole machine is made of SUS304 food grade stainless steel with more strength, more stability, no deformation.
* Safety: Equipped with emergency stop; Alarm; Open-phase protector; anti-phase protector.
* Imported silicone grease sealing ring, guarantees better sealing quality.
* Cutting system: Specially designed cutting system, integrated alloy blade, longer service life, easy to change.
Packaging Samples
Machine Components
BUSCH Vacuum Pump
Mitsubishi Touch Screen
Mitsubishi PLC
Schneider Circuit Breaker
Siemens Contactor
FOTEK Power Protector
OMRON Safety Swtich
FOTEK Solid State Relay
Airtac Magnetic Valve
Airtac Cylinder
Mitsubishi Servo Motor
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Packing&Shipping
Packaging: Plywood case
Shipping: Ship from seaport of Qingdao, Shandong
After Sales Service
1. Whole machine has one year warranty exclude wearable parts such as silicone plate, film, and so on.
2. Overseas installing service available.
3. We have multiple after-sale service including online guiding, engineering, service install and tuning service and so on.
4. Special overseas engineering service is available, price to be negotiated.
5. Other items or services requirements can be negotiated
2. Overseas installing service available.
3. We have multiple after-sale service including online guiding, engineering, service install and tuning service and so on.
4. Special overseas engineering service is available, price to be negotiated.
5. Other items or services requirements can be negotiated
Company Introduction
About us
Shandong Kangbeite Food Packaging Machinery Co., Ltd. is a professional manufacturer of packaging machines with over 10 years’ experience. Our mission is to supply high quality affordable packaging solution for worldwide customers. We deliver over 200 sets of thermoforming packaging machines, hundreds of modified atmosphere packaging machines and vacuum sealing machines each year.
Trade Shows
FAQ
Q1: What does your company supply?
A1: Shandong Kangbeite Food Packaging Machinery Co. Ltd. is a professional manufacturer and supplier of packaging machines, including thermoforming packaging machines, MAP modified atmosphere packaging machines, vacuum packing machines.
Q2.: Do you have any certifications for your products and your company?
A2: Yes. We have CE certifications, ISO9001, ISO14001.
Q3: The power supply in my country is different from that is in China, so I'm worrying if I could use the machine in my factory?
A3: Please don't worry about this. We customize every machine to make sure they are in accordance with your local power supply. You can use the machines wihtout any problem.
Q4: How long can I receive the machine if I make an order?
A4: The leading time is different, depends on machine type and production schedule.
Usually, leading time for thermoforming packagin gmachine is 15-30 days;
leading time for inline autoamtic MAP machine is 10-25 days;
leading time for vertical MAP machine and chamber vacuum packing machines are 5-15 days.
Q5: I'd like to visit your factory, how can I easily find your location, and what's the route to your factory?
A5: Your are very welcome to visit our factory.
Our location is: No. 458 Changzhan Road, Zhucheng, Shandong, China, 262200.
Your can easily find our location by searching 'SHANDONG KANGBEITE ' at google map.
Our nearest airport and railway station is Qingdao, a 2 hour's drive way.
It takes 2 hours flight from Shanghai to Qingdao, 4.5 hours flight from Guangzhou to Qingdao.
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