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Rigid Plastic Flakes Granulating Recycling Machine Line


Ⅰ. Rigid plastic flakes granulating recycling machine line features:
1.Rigid plastic flake granulation recycling machine line with high output and excellent granulating ability (200kg/hour to 1000kg/hour)
2.Rigid plastic flake granulation recycling machine line is widely used to recycle waste plastic PE PP PVC ABS PC,etc. flake into PE PP PVC ABS PC pellet
3. Simple structure, easy operation, large capacity, energy-saving, safety, eco-friendly way
4.Automatic controlling, compacted structure, excellent production ability, perfect granulating ability
5.You can choose single stage (one extruder with one screen changer) / double stages (mother-baby two extruders with two screen changers) based on raw material clean degree & real production needs
6.You can choose water-ring cutting / cold-strand noodle cutting / die-face cutting way to match different raw material
Rigid plastic flakes granulating recycling machine line feature:
1.Stable and uniform for material entrance
2.High capacity, easy operation
3.Applicable for wet and lightweight material
4.Below 5% moisture, suitable to extruder
Ⅱ. Rigid plastic flakes granulating recycling machine line detail list:
No. | Name | Qty. |
1 | Screw loader | 1set |
2 | Single screw extruder (one stage or double stages) | 1set |
3 | Hydraulic screen changer | 1set |
4 | Plastic pelletizing system (water-ring cutting system) | 1set |
5 | Dewatering machine | 1set |
6 | Air transmission and silo storage | 1set |
Cold-strand granulating way / die-face cutting way also available with rich experience, based on raw material condition.
Ⅲ. Detailed description for rigid plastic flakes granulating recycling machine line:
Less power consumption cost per kilogram, high output, space saving, high automatic for labor saving
1. Screw loader uploads the raw material by timer
2. Single screw extruder is controlled by inverter
3. Different L/D for different material
4. Nature degassing, vacuum degassing adopting for moisture
5. Water-ring/cold-strand/die-face cutting for perfect pellets shape
Machine list
Screw loader

1) U-type screw feeder
2) Frequency conversion speed regulation ensures that the feeding amount is consistent with the extrusion amount and no blocking occurs.
3) Part of contacting material: stainless steel 304
4) Quantitative feeding to ensure stable feeding
5) Adopt material limit device
Single screw extruder (First stage) 1st extrusion, 1st filtering

1)Gearbox: high quality Chinese brands or based on customer’s request
2)Frequency inverter: Siemens brand
3) Screw & barrel: 38CrMoAl, Nitride with thickness 0.4 ~ 0.7 mm, Polish
4) Heater: Ceramics + stainless steel cover
5) Vacuum pump exhaust, double exhaust
Screw & barrel are specially designed by our engineer according to decades years’ experience for good plasticizing effect & capacity.
Screen changer


Multiple choices for different materials.
·Material for mold body: 40Cr
·Nitriding and polishing of runner surface
·Pressure and temperature control
·When pressure is nearly reach alarm value, hydraulically change to another station.
·High filtering effect, realizing non-stop screen changing
·No leakage, automatic gap compensation
Single screw extruder (Second stage) 2nd extrusion, 2nd filtering, to achieve better granule quality

Water ring cutting system

Quantity of Blade: 2-4, SKD-11
Speed controlled by inverter
Material of die head: 38CrMoAlA
Material of water ring cover: Stainless steel 304
Horizontal design with linear guide, easy operation and maintenance.
Pneumatic adjustment, to make cutting blades and die-face soft touch, in order to achieve 100% contact between the blade and die head, to avoid die face damaged.
Dewatering Vibrator


1.Linear vibrating screen uses vibrating motor as the vibration source, so that the pellets are thrown up on the screen, and move linearly forward. Several sizes of screens are equipped for pellets discharging from their respective outlets.
2.Linear screen fully enclosed structure, no dust and overflow, automatic discharge, etc., more suitable for 24-hour assembly line operation.
3.Linear screen by low energy consumption, high output, simple structure and easy maintenance.
4.Combination of filtration and dehydration, high efficiency and power saving.
Silo
Part of contacting material: stainless steel 304

Control cabinet

Independent operation panel for easy operation, English version
With cooling fan inside
Temperature controller: Omron
Frequency inverter: Siemens
Self protective system:
Over current protective of motor
Over temperature protective of motor
Over pressure protective of screw
Low & over temperature control of extruder
IV. Sales service
1. Pre-sale: we give customer the plastic recycling machinery detail technician offer, sign the sales contract etc
2. In-sale: we supply the rigid plastic flakes granulating machine (together with crushing washing machine if needed as a recycling system) layout, installation, technical support. Running the rigid plastic flakes granulating recycling machine line before delivery.
After customer’s acceptance,we arrange the related machine delivery rapidly, provide detailed packing list and related documents for customers' customs clearance.
3. After sales: we arrange our experienced engineer to install the machinery and training the workers for customer in customer factory.
4. We have 24 hours team to support the after-sales service
5. We have free spare parts with the machine when we deliver the machine.
We supply long-term spare parts for every customer with cost price
6. We always update the new technology to every customer
V. FAQ for our plastic recycling machine
1. How can I get fast response of products?
You can send mails for our products details, and also we’re available in fast talking tool such as wechat, whatsapp, viber, linkedIn, facebook, etc.
2. How soon can I get a quotation?
For most projects, once we know the necessary information of the recycled raw material , we can provide you with a quotation within 24 hours.
3. Can I have a customized design?
We design and construct each project according to customer's needs.
Customized is based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V50Hz....)
4. Is there a minimum order requirement?
Caused by the daily production capacity is very huge and shipping freight, our minimum order quantity is 1set, but we can help to do several colors for choice. It is recommended for you to order a 20”GP or 40”HC to reduce the unit price and shipping cost.
5. What are your office hours?
You can reach us between the hours of 8:00 A. M. and 5:00 P. M. GTM+8, Monday to Saturday, except Chinese national holidays.
6. Do you have a price catalog?
We are a professional plastic recycling machine manufacturer. We have different models even for same material type recycling machine, suggest to ask price/quotation based on real needs(e.g. capacity or your rough budget).
7.How do I know I can trust ordering from you?
We have been in business since 2003 and are committed to bringing our customers 100% satisfaction. You can visit them if the customer allows the visit.

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