Industrial Furnace For Heat Treatment
- Category: >>>
- Supplier: Henan Sante Furnace Technology Co. Ltd.
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Product Overview
Description
Product Application
The Electric Box-type Resistance Furnace / Tempering Furnace is mainly for the daily application development of the laboratory, high-quality furnace materials and stable temperature control system to ensure the reliability of the experimental data; the High Temperature Resistance Furnace uses high-purity alumina material as the insulation material, and the high-quality HRE is used for heating element, and the temperature controller uses microcomputer PID control module to achieve precise temperature control and constant temperature requirements.
Model | STD-45-12 | STD-64-12 | STD-96-12 | STD-288-12 | |||
Chamber Size (W*D*H) mm | 300x500x300 | 400x400x400 | 400x600x400 | 600x800x600 | |||
Power supply | 380V/12KW | 380V/15KW | 380V/18KW | 380V/30KW | |||
Type | Benchtop Front-loading | ||||||
Usage | The product is suitable for elemental analysis, measurement and small size steel hardening, annealing, tempering, heat treatment and heating in laboratory, industrial and mining enterprises, scientific research units,can also be used for sintering of metal, stone, ceramic, dissolution analysis of high-temperature heating. | ||||||
Furnace structure | 1. The furnace is consist of heating system and temperature controller system 2. chamber is consist of insulation material and heating elements 3. Temperature controller is consist of PID controller, control elements and thermocouple 4. Integrated the furnace body and the temperature controller in one, the furnace is fixed on the temperature controller | ||||||
Max temperature | 1200℃ | ||||||
Working temperature | 1100℃ | ||||||
Heating Rate | ≤25℃/min (suggest 15℃/min for longer life using of furnace) | ||||||
Heating Element | 1.High temperature iron-aluminum alloy wire elements are coiled and mounted on the side wall, Has a bottom element mounted in groves. 2.Embeding of heating elements on three sides give an improved temperature gradient | ||||||
Chamber material | 1. Adopt high quality alumina polycrystalline fiber, which used Japanese technology (vac-sorb forming alumina polycrystalline fiber) with good insulation and durability properties 2. High quality 1300 grade fiber alumina as refractory lining, pure white color 3. Ceramic fiber insulation for fast heat-up and reduced energy consumption | ||||||
Temp. Uniformity | ±10°C | ||||||
Thermocouple | N type Feature one testing point, testing from its back wall | ||||||
Temperature Controller | 1. Control system integrated in the furnace base, Defined application within the constraints of the operating instructions 2. Furnace temperature controller utilizes Intelligent PID 4 group 8 segments program 3. Feature single setpoint digital control, LED display of actual temperature VS set point 4. A high-precision digital microprocessor controller fitted with self-tuning and manual PID settings makes temperature and other parameters easy to control 5. Temperature controller Precision ±1℃ | ||||||
Electronic component | SCHNEIDER maker air switch, buttons, solid-state relay, A.C contactor etc. | ||||||
Furnace Shell | 1. High quality cold-rolled steel sheets CNC processing 2. Environmental electrostatic plastic-spraying on surface after deoiling, derusting, phosphating etc. nine processes 3. Energy efficient insulation keeps exterior safe to touch | ||||||
Safety Precautions | 1. Overheating & Broken thermocouple protection 2. Leakage circuit breaker 3. Automatic power off when furnace door opens (optional function) 4. Over-temperature protection and alarm allow for operation without attendant(s) 5. Microprocessor-based PID control with self-tuning capability to prevent overshooting of set temperature | ||||||
Supply Scope | 1. One furnace body 2. One set of temperature controller system 3. Three-meter power line 4. One thermocouple 5. One pair of crucible tongs 6. One pair of high temperature resistance furnace gloves 7. An instruction book | ||||||
Optional Accessories | 1. Quartz /Alumina boart 2. paperless recorder 3. exhaust chimney | ||||||
Certification | ISO9001 CE SGS | ||||||
Warranty | 1. One year of equipment quality guarantee (excluding vulnerable parts: resistance wire, thermocouple, etc.). 2. Damage caused by major manufacturing defects during the warranty period shall be repaired free of charge by the manufacturer 3. The user shall bear the maintenance cost for the damage caused by the user's improper manual operation during the warranty period. 4. Damage occurring after the warranty period, the manufacturer charges the cost of spare parts and labor for paid maintenance. | ||||||
Main Features
1. The Electric Box-type Resistance Furnace / Tempering Furnace material is vacuum-formed alumina ceramic fiber material and does not drop powder in high temperature, heat capacity is small, energy saving above 50%
2. Auto lifting door, easy to operate
2. The heating element is made of high-quality HRE, which can bear large load, stable and long service life; the resistance wire is evenly arranged on THREE sides of the furnace, and the temperature field uniformity is good
3.Patented temperature control design, fast heating rate, good temperature uniformity, can be raised to 1200℃ within 60 minutes, more than 3 times higher than the same specification electric furnace sintering efficiency in the industry, safe and efficient
4.High temperature control accuracy, small temperature compensation and temperature accuracy ± 1 ° C
5. Using SHIMADEN intelligent PID temperature control instrument, with program function, can set the temperature rise curve, can be programmed 32 segments
6. Electronic components are used Schneider products, with leakage protection, safe and reliable
7. The Ceramic Kiln will send out an alarm signal to the over-temperature during the working process, and automatically complete the protection action.
8. When the Quenching Furnace program is set, just press the run button and the next work will be completed automatically
9. Optional large-screen paperless recorder or RS232 communication interface for real-time recording of temperature rise curves, with memory card for analysis and printing of experimental data.
Furnace Chamber Material
Different furnace materials are selected according to different temperatures. We usually use ceramic fiber materials and Mullite brick material, if the use temperature is high, you can choose to use hollow ball alumina material;
Main Features
High standard, high quality
Heating Element
High quality HRE alloy resistance wire,Excellent temperature uniformity;
Temp Controller
It can be programmed with 30 sections, and RS485 communication interface and communication software can be selected to realize remote control and data recording of the furnace;
Voltmeter And Ammeter
Accurately measure the current intensity in the circuit, with precision standard and clear scale;
Henan Sante Furnace Technology Co., Ltd. is a high-tech enterprise located in Luoyang area of Henan﹒China Free Trade Zone.SAFTHERM products cover 1000℃/1200℃/1300℃/1400℃/1600℃/1700℃/1800℃ Box furnace, Tube furnace, Vacuum furnace, High Temperature Furnace, 2000℃ Ultra-High Temperature Furnace, Dental furnace, Industrial chamber furnace, elevator furnace, Intelligent mobile car bottom furnace, Smelting furnace and so on.
Henan Sante Furnace Technology Co., Ltd.
Email:caleb.li@saftherm.com
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