Solid state H.F. IGBT Integrated Welder carbon steel pipe tube making equipment tube mill production line

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Description


 Solid-state H.F. IGBT Integrated Welder carbon steel pipe tube making equipment tube mill production line 


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Solid-state H.F. Welder


1.Switch Rectifying Cabinet


We integrate the switch gear cabinet part and rectifier part, besides the functions of switch cabinet, this design also has rectifying control functions on solid-state H.F. welders.


1.Install incoming disconnect switch,incoming current meter,voltage meter (switchable) and incoming voltage indicator light.


2.Install 3-phase full-controllable thyristor rectifying bridge to achieve power regulation of H.F. welders.


3.0Install flight wave reactor,flight capacitor and filter to increase flight coefficient.


 


 


 


2.Switch Rectifying Cabinet


We integrate the switch gear cabinet part and rectifier part, besides the functions of switch cabinet, this design also has rectifying control functions on solid-state H.F. welders.


1.Install incoming disconnect switch,incoming current meter,voltage meter (switchable) and incoming voltage indicator light.


 2. Install 3-phase full-controllable thyristor rectifying bridge to achieve power regulation of H.F. welders.


  3.Install flight wave reactor,flight capacitor and filter to increase flight coefficient.


 


 


3.Central Console


The console achieves remote control and power regulation of solid-state H.F. welder, installed with LCD; also it has indicators of armature voltage, field voltage on DC speed regulation cabinet and indicators of DC voltage, DC current on welder. Installation of power-speed closed loop control function is optional. The console has design difference according to different types and quantities of matching DC speed regulation cabinet.


 


4.Mechanical Adjusting Equipment


 2-D mechanical adjusting equipment: For induction welding mode, applied with installation and adjustment of inverter output cabinet, the inductor position can be adjusted manually.


 3-D mechanical adjusting equipment: For induction/contact welding mode, applied with installation and adjustment of inverter output cabinet, the inductor position can be adjusted by electric or manual.


 


5.Circulation Soft Water Cooling System (air-water cooler)


Model GPKL-Ⅱcirculation soft water cooling system adopts closed cooling tower structure. Cooling soft water flow in sealed water tank and cooling pipes. The inner circulation soft water is cooled by overhead fan and water-spray method using the principle of absorbing heat when evaporation. The spray water store at the bottom of cooling tower, soft water circulate inside the closed cooling tower’s heat dissipation pipe, spray-water spray at pipes’ surface by spray-water distribution system and sprayer through spray system, some heat is taken by dissipation and soft water temperature inside the pipe go down accordingly. The cut board stops water in hot air and undissipated water, make them flow through PVC heat exchange layer, the water in the layer is cooled by air, then temperature goes down and fall down to the bottom of the tower.


Apply range: 60kW~1200kW induction heating power supply.


 



      Main Design Index of Solid-state H.F. Welder


 


















































































































































Output power



DC power



Welder model



Rating voltage



Rating current



Power range



Electricity efficiency



Design status



60kW



80kW



GGP60-0.5-H



450V



180A



450~500kHz



≥85%



Continuous working system



100kW



120kW



GGP100-0.45-H



450V



270A



400~450kHz



≥85%



Continuous working system



150kW



180kW



GGP150-0.4-H



450V



400A



350~400kHz



≥85%



Continuous working system



200kW



240kW



GGP200-0.35-H



450V



530A



300~350kHz



≥85%



Continuous working system



250kW



300kW



GGP250-0.35-H



450V



670A



300~350kHz



≥85%



Continuous working system



300kW



360kW



GGP300-0.35-H



450V



800A



300~350kHz



≥85%



Continuous working system



400kW



480kW



GGP400-0.3-H



450V



1070A



200~300kHz



≥85%



Continuous working system



500kW



600kW



GGP500-0.3-H



450V



1330A



200~300kHz



≥85%



 


Continuous working system



600kW



720kW



GGP600-0.3-H



450V



1600A



200~300kHz



≥85%



Continuous working system



700kW



840kW



GGP700-0.25-H



450V



1870A



150~250kHz



≥85%



Continuous working system



800kW



960kW



GGP800-0.25-H



450V



2130A



150~250kHz



≥85%



Continuous working system



1000kW



1200kW



GGP1000-0.25-H



450V



2670A



150~250kHz



≥85%



Continuous working system



1200kW



1440kW



GGP1200-0.25-H



450V



3200A



150~250kHz



≥85%



Continuous working system




 


 


  


 


0.2027 s.